Why Do Stress Levels Vary Between Two Gauges on a Thin-Walled Pressure Vessel?

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SUMMARY

The discussion centers on the discrepancies in stress measurements between two rectangular rosette gauges on a thin-walled pressure vessel. The vessel has a length of 200mm, an outer radius of 526mm, and an inner radius of 47.6mm, with measured stresses of 72 GPa (hoop) and 37 GPa (axial) for gauge one, and 66 GPa (hoop) and 32 GPa (axial) for gauge two. The theoretical stresses are 62 GPa (hoop) and 31 GPa (axial). The participant seeks clarification on why gauge one exhibits significantly higher stress readings compared to gauge two and the theoretical values, despite the vessel's r/t ratio of 90, which suggests minimal error in thin-wall analysis.

PREREQUISITES
  • Understanding of thin-walled pressure vessel theory
  • Familiarity with stress measurement techniques, specifically using rosette gauges
  • Knowledge of material properties and stress-strain relationships
  • Basic grasp of theoretical vs. experimental stress analysis
NEXT STEPS
  • Investigate the impact of gauge placement on stress readings in thin-walled vessels
  • Explore the principles of stress concentration and its effects on measurement accuracy
  • Learn about the calibration and error analysis of rosette gauges
  • Study the effects of material anisotropy on stress measurements in pressure vessels
USEFUL FOR

Engineers, researchers, and students involved in mechanical design, pressure vessel analysis, and experimental stress measurement techniques will benefit from this discussion.

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pls help-- thin-walled pressure vessel

Hi, all. I have done an experiment of “thin-walled pressure vessel”. The vessel: length 200mm, outside radius 526mm, inner radius 47.6mm. There were two rectangle rosettes gauge in the vessel surface. Based on the experiment data (100 psi), the actual principle stresses of the two gauges are calculated: 1) 72 Gpa (hoop) and 37 Gpa (axial). 2) 66 Gpa (hoop) and 32 Gpa (axial). And the theoretical principles are: 62 Gpa (hoop) and 31 Gpa (axial).

I am wondering why the stresses of gauge one are mush bigger than the gauge 2. Can somebody tell me why?


Thank you very much!
 
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Sorry I put a wrong data in the first thread. The diameter of the vessel is 100mm and the thickness is 0.55 mm. The r/t = 90. I have checked a textbook and it mentioned " when r/t =10, the results of a thin-wall analysis will predict a stress that is approximately 4%. For larger r/t, this error will be even smaller."

So I don't understand why the stress of rosettes 1 is so much than rosettes 2 and the theoretical values.
 

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