Hydraulic or pneumatic for applying loads ranging between 500-1000lb

AI Thread Summary
Hydraulic systems are generally preferred over pneumatic systems for applying loads between 500-1000 pounds due to their superior response and stability. Pneumatics can lead to pressure drops and less precise control because of the compressibility of air. The discussion emphasizes the need for a compact design, requiring miniature components such as compressors, valves, and actuators. Users are encouraged to consider the drawbacks of each system while focusing on the specific requirements of their testing device. Overall, hydraulics may offer a more reliable solution for the intended application.
koab1mjr
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Hi all

I am finally at senior design and I am looking to use hydraulics or pneumonics to be the driver of my load application system. I have zero experience with either so need some guidance.

The intention is to have a testing device which can apply loads around 500 -1000 pounds. in three directions. I was looking into using pressure as I can have all of them drivin off a single pump.

I have been browsing the interent on the drawbacks of each and I was looking for more advice.

This system has to be small. So i am looking for miniature versions of everything compressor valve switch and linear actuators (with rod locks if using pneumatic).

any thoughts ?

thanks in advance
 
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koab1mjr said:
Hi all

I am finally at senior design and I am looking to use hydraulics or pneumonics to be the driver of my load application system. I have zero experience with either so need some guidance.

The intention is to have a testing device which can apply loads around 500 -1000 pounds. in three directions. I was looking into using pressure as I can have all of them drivin off a single pump.

I have been browsing the interent on the drawbacks of each and I was looking for more advice.

This system has to be small. So i am looking for miniature versions of everything compressor valve switch and linear actuators (with rod locks if using pneumatic).

any thoughts ?

thanks in advance

You could technically use either, however, the hydraulic system will have a better response than the air one. Imagine pressuring up with a compressible medium - you'll have a sudden expansion in the cylinder as soon as it moves which will cause the pressure to drop rapidly. With a hydraulic medium this doesn't happen normally.

CS
 
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