Torque-RequiredStair-Climbing Device

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Discussion Overview

The discussion revolves around the design of a motorized stair-climbing device intended for use with an ambulance gurney. Participants explore the necessary torque requirements, suitable motor specifications, and potential power sources for the device.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Casey outlines the need for a stair-climbing device that can support approximately 500 lb and seeks advice on torque requirements and motor specifications.
  • Some participants suggest looking for motors on specific websites, such as Baldor and Globalspec, while others seek clarification on motor terminology like armature and field voltage.
  • Casey estimates the required torque to be around 4000 lb-in and questions whether a smaller motor could suffice without complicating the gearbox design.
  • There is a discussion about the relationship between the height to which the gurney must be lifted and the potential energy change, which could influence battery sizing.
  • A participant questions the practicality of using a gurney on stairs instead of elevators, indicating a potential concern about the device's intended use.

Areas of Agreement / Disagreement

Participants express various viewpoints on motor selection and power requirements, with no consensus reached on the optimal motor size or the necessity of the device for stair use.

Contextual Notes

Participants have not fully resolved the implications of torque calculations, motor specifications, or the practicality of the device's application in real-world scenarios.

Saladsamurai
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I am trying to figure out how to design a stair-climbing device similar to a hand-cart that climbs stairs.

I know that the loading will be ~500 lb.

It uses a 3-wheel climbing design design like http://www.northerntool.com/webapp/wcs/stores/servlet/product_6970_200381541_200381541" except motorized.

I am trying to figure out how much torque I will need at the output of the gear box. I am assuming that this is simply a function of the distance from the climbing-wheel to the loading.

I also would like to figure out what size motor would work in that it should be relatively small and run off of a reasonably small portable power source.

I have no real design experience, so I was hoping for some input/advice.

What kind of small portable motors are out there and where can I see their specs?

What kind of power sources are out there?If my questions are not that clear, let me know and I will try to elaborate.

Thanks,
Casey

EDIT to help put this into better perspective, the motor is to power a 3-wheeled design like the one shown above, but it is to be used on an Ambulance Gurney (stretcher) to assist in moving 'larger' people up and down stairs.
 
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Anyone know of any good sites for motors of this sort? Google is ok, but I would like some recommended sites.

Searching "motors" is a little painstaking.

EDIT: Ok, I am http://www.baldor.com/products/product.asp?1=1&page=1&orderBy=HpDecimal&product=DC+Motors&family=General+Purpose|vw_DCMotors_GeneralPurpose" right now.

Can someone explain what armature vs field voltage? Do I need to consider these?

I googled around and found that armature voltage is the occurs on the coils, but I am not sure why I need to know this :redface:
 
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Any thoughts on motors/power sources? I am looking at something like http://www.baldor.com/products/deta...l+Purpose|vw_DCMotors_GeneralPurpose&hp=2.00", but I am not sure if there is a lightweight portable rechargeable power source to go with.

I figured that the torque I need to deliver is ~4000 lb-in

Can I go with a smaller motor without getting to crazy with the gear box? Is 2 HP at 2500 rpm considered a "big" motor.

I know this is a broad question that is design particular, but I am in need of some help/advice as a strarting point/

Thanks
 
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You'll be able to find a motor that fits your specifications on www.globalspec.com.

As for size of the motor and how much power will be required, I would look into how high you're looking to lift the patient/gurney. By doing this, you can calculate the required potential energy change which can give you an idea on battery sizing.

Also I have to ask- why the heck would you want to carry a patient up stairs on a gurney? What about elevators?
 
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