12VDC motor specification question *Need Help*

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Part A requires 16 horsepower and 23.34 lb.ft. of torque at 3600 RPM, while Part B is a 12VDC motor that needs to meet these specifications. The original calculations for Part B were incorrect, as a 1/4 HP motor cannot achieve the required torque through gearing alone. An 8:1 gear ratio will multiply torque, but the maximum output from a 1/4 HP motor is insufficient for the demands of Part A. The 12V power supply is a significant limitation, and alternatives may need to be considered, including the possibility of increasing voltage to meet the torque requirements. The feasibility of achieving the target torque with the current setup is questionable.
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Here is some basic information:

Part A requires 23.34lb.ft. (31.644 Nm) of torque @ 3600 RPM to function.

Part B is a slave motor, 12VDC(or BLDC).
This inquiry is specifically directed at Part B:

Is it possible to achieve the target required torque rating using Part B?
I have calculated 1/4 HP motor @450RPM, with an 8:1 G.R. to be 23.3416, which is right on target, but finding this motor has proven to be extremely challenging (custom built motor of this spec is over 10K USD *yikes*), so I wanted to reach out an see if there were any other options I can explore (and afford) to reach my target using this motor setup(i.e.-type, RPM, torque rating, G.R.)

Part A is fixed and cannot be changed, as is the power supply in Part B

Thanks for any help.
 
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Welcome to PF.

I'm getting 16hp for your power requirement there, not 1/4. You might want to check your calc (I think you multiplied the torque instead of dividing it!). And I think the difficulty might be with the power supply: 12V is awfully low for such a horsepower (heck, it's low even for 1/4 hp). Why the 12V limit?
 
I should clarify:
Part A requires 16hp (23.34lb.ft.) @ 3600 Rpm.

16HP * 5252 / 3600 = 23.34222 lb.ft.

The calculations on Part B were using 1/4HP @ 450 RPM, 8:1 G.R.
Meaning:
.25 * 5252 / 450 = 2.91777lb.ft.
At an 8:1 G.R., that would mean 2.917 * 8 = 23.336lb.ft.
450 RPM * 8 = 3600 RPM final.

Also another question, am I correct on the assumption that torque travels through a set gear ratio?
Ex: 2.917lb.ft. for the above stated 1/4HP motor, at 8:1 gearing, would be the 2.917lb.ft. * 8 on the final drive, producing the required 23.336lb.ft.?

The 12v power source is part of how I have this device prepped to run, and although I may be able to use a 24v, it remains DC. The 12vdc is only used to run Part B, which in turn will link into rotating Part A.

It is Part B that I am having a major issue with finding a usable motor. I would be willing to consider another alternative, so long as the final requirements of Part A are met in entirety and Part B is powered from DC </=24V
 
Last edited:
Shadetree2010 said:
I should clarify:
Part A requires 16hp (23.34lb.ft.) @ 3600 Rpm.

16HP * 5252 / 3600 = 23.34222 lb.ft.
Ok, agreed.
The calculations on Part B were using 1/4HP @ 450 RPM, 8:1 G.R.
Meaning:
.25 * 5252 / 450 = 2.91777lb.ft.
At an 8:1 G.R., that would mean 2.917 * 8 = 23.336lb.ft.
450 RPM * 8 = 3600 RPM final.
An 8:1 gear ratio will multiply the torque and divide the rpm. You can't turn 1/4 hp into 16 hp with gears.

You should read the wiki on gearing: http://en.wikipedia.org/wiki/Gear
Also another question, am I correct on the assumption that torque travels through a set gear ratio?
Ex: 2.917lb.ft. for the above stated 1/4HP motor, at 8:1 gearing, would be the 2.917lb.ft. * 8 on the final drive, producing the required 23.336lb.ft.?
A 1:8 gear ratio will multiply the torque by 8 but an 8:1 will divide it by 8.
The 12v power source is part of how I have this device prepped to run, and although I may be able to use a 24v, it remains DC. The 12vdc is only used to run Part B, which in turn will link into rotating Part A.

It is Part B that I am having a major issue with finding a usable motor. I would be willing to consider another alternative, so long as the final requirements of Part A are met in entirety and Part B is powered from DC </=24V
Voltage is not difficult to change, so I don't understand why it would be such a hard constraint. You may not have any choice here - what you are trying to do may not be possible.
 
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