Cable/colour coding for a volt free connection?

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Discussion Overview

The discussion revolves around the installation of a cable for a volt free connection in a central heating system during a home renovation. Participants explore the types of cables suitable for this application, relevant regulations in the UK, and the implications of using volt free connections in wiring practices.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Conceptual clarification

Main Points Raised

  • One participant inquires about the appropriate type of cable and regulations for a volt free connection in the UK, emphasizing the need for sensible color coding to avoid confusion with live wires.
  • Another participant mentions that a volt free connection is essentially an open circuit, suggesting that no wire is needed, while humorously questioning the purpose of such a connection.
  • A participant introduces the concept of plenum cable, noting its fire-resistant properties and its relevance in certain installations, although its applicability to the current situation is unclear.
  • Some participants express uncertainty about the term "volt free," with one suggesting it may be equivalent to "dry contact" in the US, indicating a lack of voltage across the connection.
  • There is mention of best practices for installing control wiring, including securing wires to prevent damage, though some participants suggest this may be better suited for an HVAC forum.
  • Concerns are raised about the legal implications of performing electrical work without professional guidance, with suggestions to consult the electrician for advice on the installation process.
  • One participant proposes that the term "volt free" is misleading, as it implies no voltage or current, likening it to installing an empty pipe.
  • Another participant suggests that thermostat wire may be the appropriate choice for controlling the boiler, referencing standard color codes in the US for HVAC control wiring.

Areas of Agreement / Disagreement

Participants express a range of views on the definition and implications of a volt free connection, with no consensus reached on the best practices or regulations surrounding its installation. The discussion remains unresolved regarding the specific requirements and recommendations for the wiring in question.

Contextual Notes

Participants highlight the potential legal responsibilities associated with DIY electrical work and the varying definitions of volt free connections across different regions, indicating a need for clarity on local regulations and practices.

f95toli
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This is a more a question about rules/regulations than actual EE, but I figured this was still the best sub-forum.
We are about to start renovating a house, and we will have to change a few things in the central heating system.
One problem is that we somehow need to get a cable from the wiring centre (downstairs) to the boiler which in a cupboard upstairs. This is a volt free connection that turns the boiler on/off.

Now, I will let an electrician connect and check everything that is live. But since getting this cable from the wiring centre to the boiler will be messy and time consuming I figured I might save money by doing that part myself (and again, it is volt free so there isn't any danger).

However, I haven't been able to find any information about what type of cable to use, or even if there are any rules/regulations or even recommendations about this in the UK. Does anybody know?

For a volt free connection I could from an electrical point of view just use whatever 2 conductor cable I wanted. But I figured I should use something with sensible colour coding etc. to make sure I don't violate any rules (I will obviously avoid any colours that could make someone believe that this is live cable). This will after all be a permanent installation in a wall.
 
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f95toli said:
This is a more a question about rules/regulations than actual EE, but I figured this was still the best sub-forum.
We are about to start renovating a house, and we will have to change a few things in the central heating system.
One problem is that we somehow need to get a cable from the wiring centre (downstairs) to the boiler which in a cupboard upstairs. This is a volt free connection that turns the boiler on/off.

Now, I will let an electrician connect and check everything that is live. But since getting this cable from the wiring centre to the boiler will be messy and time consuming I figured I might save money by doing that part myself (and again, it is volt free so there isn't any danger).

However, I haven't been able to find any information about what type of cable to use, or even if there are any rules/regulations or even recommendations about this in the UK. Does anybody know?

For a volt free connection I could from an electrical point of view just use whatever 2 conductor cable I wanted. But I figured I should use something with sensible colour coding etc. to make sure I don't violate any rules (I will obviously avoid any colours that could make someone believe that this is live cable). This will after all be a permanent installation in a wall.

A "volt free" connection is an open circuit, so no wire is needed.
 
I'm not familiar with U.K. wiring code (law) but I would like to mention that there is a class of cable called "plenum cable" that is recommended/required for wire running through ducts and other communicating spaces. The key feature of plenum cable is the chemistry of its insulation: it is somewhat resistant to burning, and the products of combustion are less toxic to humans than those of normal cable.

A "volt free" connection is an open circuit, so no wire is needed.
Surely, a true "volt free" connection is a short circuit, made with high-ampacity wire :-)

All kidding aside, I'm not familiar with the trade expression "volt free", and it may have an established meaning in the U.K. and not in the U.S. so I'm reluctant to comment. In terms of control wiring, the usual thing to do is use low voltages. In the U.S., the trade expression for this is: "reduced voltage" and, by ancient convention, is often 24 volts, AC or DC.

This type of system is governed more by law than physics, so I'll leave this now in the hope that someone familiar with U.K. wiring code will chime in with specifics.

Dave
 
LowEParticle said:
Surely, a true "volt free" connection is a short circuit, made with high-ampacity wire :-)

Actually, yes, that probably is a better definition. I was thinking more along the lines of hey, if you are never going to put a voltage on it, what is the point of having it?
 
phinds said:
Actually, yes, that probably is a better definition. I was thinking more along the lines of hey, if you are never going to put a voltage on it, what is the point of having it?

Hard to fault your reasoning! A voltage-free circuit is the EE's version of: "If a tree falls in the forest, and there's no one there to hear it, does it make a noise?"
 
There are a number of "best practices" that a good electrician or HVAC contractor will follow when installing control wiring. An example is fastening wires in the center of studs, rather than against a wall, to prevent someone from hitting the wire with a nail when they are hanging a picture.

This may not be best forum, maybe a HVAC forum.
 
You may be putting him in an untenable position - legally responsible for somebody else's work.

Ask your electrician if he'd appreciate a helping hand with that cable pull and exactly how he wants it done.

You'll not save a cent if he has to re-do your work because you didn't ask him how to do it.
 
phinds said:
A "volt free" connection is an open circuit, so no wire is needed.

Well, yes:-p

However, in this context is simply means that that there is no EXTERNAL voltage applied across the connection, all your cable (with a switch at the other end) should do is to close a circuit; not e.g. actuate a relay. For some reason this is known as a volt free connection.
Also, I don't think this is UK only, I've come across it before in control applications.

I agree that it is a stupid name: but it is what it is called,
 
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jim hardy said:
You may be putting him in an untenable position - legally responsible for somebody else's work.

Ask your electrician if he'd appreciate a helping hand with that cable pull and exactly how he wants it done.

You'll not save a cent if he has to re-do your work because you didn't ask him how to do it.

I thought of that, and I might just ask what cable to use once I know who we will be using.
I will use an electrician for connecting everything to mains. However, there will probably be a couple of weeks or so between pulling this cable and the rest of the work, and I don't want to pay £150-200 for something I can do myself (they tend to bill by the hour, and most have a minimum call-out charge)

Since this is not mains wiring there does not seem to be any legal requirements at all so I doubt an electrican will complain as long as I am reasonably sensible.
Also, the rules here in the UK merely states that domestic wiring has to be done by a competent (not qualified) person. The only thing an amateur CAN'T do is to inspect work.
Due to my work I am certainly competent enough for control wiring.

.
 
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  • #10
Actually this seems like you need "thermostat Wire" - this is for the control of the boiler? Here in the US we would refer to this a low voltage wire, or energy limited. Color coding would be regional - but if you are connecting to a boiler control - I would look that up, there are relatively standard color codes here for HVAC control.

Volt Free is really misleading - since if there is NO voltage ( or current) - then the wire is not doing anything. ( Like saying I want to install an empty pipe)
 
  • #11
I'm guessing that "volt free" is what we call "dry contact" here in the US. When contact closes it does not apply any voltage. Far end equipment recognizes the dry contact closure, by whatever means.

If this is thermostat wiring then, as Windadct mentioned, there are color code conventions. There are numerous online sources for this, not sure how much national dependency there is. Or take a look at the literature that comes with the thermostat.

FYI, if you indend to notch or bore through load bearing studs to route this wiring there are a bunch of rules in the building codes for this too.
 
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  • #12
the_emi_guy said:
I'm guessing that "volt free" is what we call "dry contact" here in the US. When contact closes it does not apply any voltage. Far end equipment recognizes the dry contact closure, by whatever means.

If this is thermostat wiring then, as Windadct mentioned, there are color code conventions. There are numerous online sources for this, not sure how much national dependency there is. Or take a look at the literature that comes with the thermostat.

FYI, if you indend to notch or bore through load bearing studs to route this wiring there are a bunch of rules in the building codes for this too.

This does sound like simple low voltage thermostat wiring.
You could put the wire in, but if its the wrong one, not going to help.
Also, the electrician is going to have several long speciality tools for getting thru top plates, walls and joists. Long pulling tools and long drills for those pesky spots.

So once you buy all the tools you need and all the labor...it probably won't add up. Also, what may take you 4 hours may take him 15 minutes. Good luck either way.
 

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