Calculating Tensile Lap Shear Strength: How Can I Determine the Shear Area?

Click For Summary

Discussion Overview

The discussion revolves around calculating the tensile lap shear strength of a bonded copper foil joint following a lap-shear test. Participants explore how to determine the appropriate shear area for this calculation, considering the specifics of the test results and the failure mode observed.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant seeks clarification on whether the shear area should be calculated as the width of the foil multiplied by the thickness of the bonded area or the width multiplied by the length of the bond.
  • Another participant suggests that the point at which the foil tears could be considered the "shear area," though they express uncertainty about their terminology.
  • A later reply emphasizes that the shear area relevant for calculating tensile lap shear strength should be the length times width of the bond, noting that the foil tearing outside the bonded region complicates the calculation.
  • There is a suggestion that the shear strength of the bond cannot be accurately calculated if the metal itself fails before the bond, indicating that a thicker copper or a smaller shear area might be necessary for testing the bond strength.

Areas of Agreement / Disagreement

Participants express differing views on how to define the shear area for the calculation, and there is no consensus on the implications of the foil tearing outside the bonded region for determining the shear strength of the bond.

Contextual Notes

Participants highlight the importance of understanding the failure mode and its impact on the calculation of shear strength, but there are unresolved assumptions regarding the definitions of shear area and the conditions under which the bond strength can be accurately assessed.

Javaid
Messages
2
Reaction score
0
Hi,
I am new to the tensile testing and still learning and would really appreciate the answer to a problem that I have been having.
I performed a lap-shear test on two foils of copper bonded in single lap joint. The copper broke before the bond does giving me a force of say 500N. I want to calculate the tensile lap shear strength. As per my understanding it should be achieved by by dividing the breaking force, in Newtons (500N), by the shear area, in square millimetres. But which is the shear area? Is it the width of the foil/bond multiplied by the thickness of the bonded area or is it the width of the foil/bond multiplied by the length of the bond?
Also, can this test give me the shear strength of the bond? (As the answer to this question is based on the answer to the previous question, I will ask it afterwards but it is here in case someone is kind enough to solve this problem for me)
Thanks in advance :)
 
Engineering news on Phys.org
Javaid said:
Hi,
But which is the shear area?
Hi; welcome aboard.
While I can't help with the actual problem, I have to ask you about terminology. Regardless of what you're trying to test, I would consider the point at which the foil tears to be the "shear area". I'm not educated in the field, though, so I might be missing something.
 
By shear area (cross-sectional area in square millimetres), I meant the value that will be used to divide with the breaking force to calculate tensile lap shear strength.
The foil tears outside the bonded region and I am confused how to calculate the tensile lap shear strength which should be be achieved by dividing the breaking force, in Newtons (500N), by the shear area, in square millimetres. Hence the question...
 
Okay. Good luck with it. I haven't a clue, but someone here will be able to help.
 
Javaid said:
By shear area (cross-sectional area in square millimetres), I meant the value that will be used to divide with the breaking force to calculate tensile lap shear strength.
The foil tears outside the bonded region and I am confused how to calculate the tensile lap shear strength which should be be achieved by dividing the breaking force, in Newtons (500N), by the shear area, in square millimetres. Hence the question...
You can't calculate the shear strength of the bond if the metal itself already failed. The shear area of the bond you want is length times width. The tensile breaking strength of the copper divided by the shear area gives you the shear stress in the bond at the time of failure of the copper itself. The shear strength of the bond will thus be higher, so if you want to test it, you have to use thicker copper or a smaller shear area (reduced bond length) I would think.
 

Similar threads

  • · Replies 9 ·
Replies
9
Views
18K
  • · Replies 1 ·
Replies
1
Views
3K
  • · Replies 4 ·
Replies
4
Views
11K
  • · Replies 6 ·
Replies
6
Views
2K
  • · Replies 8 ·
Replies
8
Views
6K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 7 ·
Replies
7
Views
5K
  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 2 ·
Replies
2
Views
3K
  • · Replies 1 ·
Replies
1
Views
1K