Choosing pneumatic solenoid, AC or DC

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Discussion Overview

The discussion centers around the selection of pneumatic solenoids, specifically comparing AC and DC options for controlling valves. Participants explore the implications of speed, noise, and control methods, particularly in the context of using Arduino or ESP with relays.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Exploratory

Main Points Raised

  • One participant suggests that AC solenoids are faster than DC, highlighting the benefits of using Solid State Relays (SSR) for speed and reduced electrical noise.
  • Another participant questions the claim that AC solenoids are faster, noting that the speed may be inconsistent due to the Zero crossing of AC when using SSRs.
  • Concerns are raised about the physical movement time of valves and the impact of downstream plumbing on overall lag time, suggesting that these factors may dominate speed considerations.
  • Discussion includes the potential for arc-suppression circuitry to reduce electrical noise in both AC and DC setups.
  • A participant mentions the existence of DC to DC solid state relays that can switch at high speeds, providing an alternative to mechanical relays.
  • Another participant requests clarification on the project requirements, indicating that the high-speed requirement may be unusual.

Areas of Agreement / Disagreement

Participants express differing views on the speed of AC versus DC solenoids, with no consensus reached on which is faster or more suitable for the described application. The discussion remains unresolved regarding the best choice for the specific project needs.

Contextual Notes

Participants note that the effectiveness of the solenoid choice may depend on specific project requirements and configurations, including the type of valves being used and the control method implemented.

FiveO
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Hi

There are mixed information on these on google. I want speed(low lag) first, valves will be open and closed 1-2 minutes.

Controlling them with Arduino or ESP with relays.
Do I get this right?

AC 220 - controlling them with Solid State Relays
+ Speed of Solenoid with AC is faster than DC
+ Can use Solid State Relays, these are faster than mechanical relays and voltage spike free
+ No need of additional power supply
- Humming noise

DC 24
+ More silent than AC, don't hum
- Slower than AC
- Must use mechanical relays, are slower
- Need additional power supply

With this info I want to choose AC 220, is this correct? What setup makes lower electrical noise?
 
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Your request is a bit confusing. You talk about valves then solenoids. Are you referring to electrically operated valves or mechanical valves you will operate with a separate solenoid?

Unless you have a VERY unusual requirement, I suggest electrically operated valves.

Your requirement for low lag time will be dominated by the time it takes the valve to physically move, the time for the down-stream plumbing to pressurize, and the time for the it takes for the actual load to move. Of course this also applies when the valve is closing.

Your statement of + Speed of Solenoid with AC is faster than DC is counter to expected.

I would expect slower and inconsistent speed with AC. This is because Solid State Relays (SSR) for AC often wait for the Zero crossing of the AC before they switch, yielding an inconsistent delay of up to half an AC cycle.

If the AC SSR enforces Zero Voltage Switching (ZVS), that could be the lower electrical noise, although it depends on the load type. The electrical noise for either AC or DC can be greatly decreased with some arc-suppression circuitry at the load (solenoid), or to a lesser extent at the SSR.

If a mechanical relay is used, arc-suppression may be needed at both the load and the relay. This is because the relay contacts tend to bounce when they close.

There are DC to DC solid state relays that can handle DC at 0.5mS switching speed. For instance:
https://www.futurlec.com/Datasheet/Relays/HFS33.pdf
DC relay found with:
https://www.google.com/search?&q=ssr+100A+dc+datasheet

Cheers,
Tom
 
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Tom.G said:
Your statement of + Speed of Solenoid with AC is faster than DC is counter to expected.
I'd imagine it's likely to do with the inductance of the coils in both cases and applies to the particular samples being dealt with.
 
@FiveO , can you explain more what your project is? Your high speed requirement sounds strange and unusual.
 

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