Cleaning Brazed Plate Heat Exchanger

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SUMMARY

Chemical cleaning of brazed plate heat exchangers can effectively remove graphite impurities and carbon deposits using specific solvents and techniques. Xylene has proven ineffective for this purpose. Recommended cleaning agents include a hot solution of sodium hydroxide, dodecylbenzenesulfonate, Tide, and ethylene glycol monobutyl ether (DOW EB). Utilizing an ultrasonicator can significantly enhance the cleaning process, reducing the time required to approximately 30 minutes when combined with heat.

PREREQUISITES
  • Understanding of chemical cleaning agents, specifically sodium hydroxide and ethylene glycol monobutyl ether.
  • Familiarity with surfactants and their role in cleaning processes.
  • Knowledge of ultrasonication techniques for enhanced cleaning efficiency.
  • Awareness of safety protocols when handling flammable substances like DOW EB.
NEXT STEPS
  • Research the effectiveness of sodium hydroxide in industrial cleaning applications.
  • Explore the use of ultrasonication in cleaning heat exchangers.
  • Investigate the properties and applications of dodecylbenzenesulfonate as a surfactant.
  • Study safety measures for handling and using flammable cleaning agents.
USEFUL FOR

Engineers, maintenance technicians, and facility managers involved in the cleaning and maintenance of heat exchangers, particularly those dealing with carbon deposits and efficiency optimization.

malkio
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Is there a way to chemically clean this type of exchanger from graphite impurities (tiny particles) ? is possible to chemically remove coke,soot,graphite at all? we clean it with xylene but that doesn't help
tnx
 
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Interesting question.

I've known organic solvents to be pretty good at cleaning brazed plate heat exchangers in combustion engine intercoolers before; recirculated fumes from the crankcase breather system can leave some pretty nasty carbon based deposits on the plates causing a reduction in efficiency.

However, I'm surprised to hear that xylene isn't effective. Let me know if you do find anything...
 
Take the simple approach and try vinegar.
 
Try a hot solution of sodium hydroxide in water if the material will hold up to it. A surfactant will help. Try dodecylbenzenesulfonate or Tide (about 1 to 2 %). Adding a little (5% by volume) of ethylene glycol monobutyl ether (DOW EB, active ingredient in Windex) and a percent of sodium metasilicate will have huge results. It will take time unless you have an ultrasonicator you can put the heat exchanger into. It will only take about 1/2 hour with heat, all of the above chemistry and the sonicator.

Remember that EB is flammable, so ventilation is required. Good luck!
 

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