DC Motor "TACHO ERROR": Solutions & Causes

In summary, the conversation is about a problem with a DC drive and tacho fault. The speaker has checked the tacho and found that the values are the same in all segments, but the motor speed is not in control and is varying and suddenly stopping. They are wondering if there is a bypass method available for tacho feedback. The other speaker asks for more information about the motor, controller, and power source. The first speaker explains that it is a DC motor with feedback taken from a tacho generator and that the motor starts slowly but then the speed goes up and down, causing an alarm to go off. They have checked the tacho generator and found that it is good, but the speed is still fluctuating and tripping.
  • #1
Gokulkumar
2
0
TL;DR Summary
Dc tacho error speed not in control
Sirs,

Am facing problem in dc drive that is dc tacho fault . I have checked tacho and found values of armature resistance are same in all segments in commutator.
But motor speed not in control. It is automatically varying and suddenly stopped. Is there any bypass method available for tacho feedback ?
Please help me.
 
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  • #2
Welcome to the PF. :smile:

What motor? What controller? What power source (is the power quality good?)?
 
  • #3
Is is a dc motor , it's run thro dc drive. There is a feed back signal taken from motor side to drive. Feedback taken from tacho generator. The motor is started slowly and it is running in 50% speed. But suddenly speed going up down . Then alarm came Tach_f. I have checked the tacho generator. But it is good only. Ohmic value is same.
But speed wil going up down and tripped.
 
  • #4
Measure the tachometer voltage while the system is running. When the motor speeds up there are a few possibilities. Here are the most likely I can think of:
  1. The tacho voltage rises as the motor speed rises;
    • problem in the drive or in the connection to the drive after where you measure the voltage.
    • if a seperately excited DC motor, then an intermittent field connection.
  2. The tacho voltage falls to zero as the motor speed rises;
    • bad tacho
    • or the mechanical connection between tacho and motor
    • or short in cabling between tacho and controller.
  3. The tacho voltage falls partially as the motor speed rises;
    • bad tacho
    • or the mechanical connection between tacho and motor.
Cheers,
Tom

p.s. Please let us know what you find, that helps others that have the same problem in the future.
 
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What is a "DC Motor TACHO ERROR" and why does it occur?

A "DC Motor TACHO ERROR" is an error that occurs in a DC motor when there is an issue with the tachometer, which is a device used to measure the motor's speed. This error can occur due to a variety of reasons, such as a faulty tachometer or incorrect wiring.

What are some common solutions for fixing a "DC Motor TACHO ERROR"?

The first step in fixing a "DC Motor TACHO ERROR" is to check the tachometer for any physical damage or loose connections. If there are no visible issues, the next step is to recalibrate the tachometer. If the error persists, it may be necessary to replace the tachometer or seek professional help.

Can a "DC Motor TACHO ERROR" be prevented?

While it is not always possible to prevent a "DC Motor TACHO ERROR," there are some steps that can help reduce the likelihood of it occurring. Regular maintenance and inspections of the motor and tachometer can catch any potential issues before they become bigger problems. Additionally, using high-quality components and following proper wiring techniques can also help prevent this error.

What are some other potential causes of a "DC Motor TACHO ERROR"?

In addition to a faulty tachometer or incorrect wiring, a "DC Motor TACHO ERROR" can also be caused by a damaged motor or power supply issues. It is important to thoroughly troubleshoot and identify the root cause of the error before attempting any solutions.

Is it safe to continue using a DC motor with a "DC Motor TACHO ERROR"?

No, it is not safe to continue using a DC motor with a "DC Motor TACHO ERROR." This error can lead to further damage to the motor and potentially cause safety hazards. It is important to address the issue and fix it before using the motor again.

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