Digital Phase Control using IGBTs

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Discussion Overview

The discussion revolves around the implementation of digitally-controlled reverse-phase-control for dimming 120V/60Hz AC power using IGBTs and a micro-controller. Participants explore the design of gate drive circuitry and the suitability of various components for the application.

Discussion Character

  • Technical explanation
  • Exploratory
  • Debate/contested

Main Points Raised

  • One participant aims to use IGBTs instead of TRIACs for reverse-phase-control due to IGBTs' ability to be turned off slowly, which helps reduce current spikes and EMI.
  • The participant inquires whether an opto-coupled IGBT driver is necessary when using opto-coupled DC/DC converters to drive the gates of the IGBTs.
  • Another participant requests details about the number of IGBTs in the switching circuit and asks for a schematic to better understand the gate drive requirements.
  • A later reply indicates that the original poster abandoned the project years ago but still possesses components and circuit boards related to it.

Areas of Agreement / Disagreement

The discussion does not reach a consensus on the necessity of an opto-coupled IGBT driver, as it remains a point of inquiry. Additionally, there is no agreement on the specifics of the gate drive circuitry due to the lack of detailed information provided by the original poster.

Contextual Notes

The discussion is limited by the original poster's lack of recent engagement in electrical engineering and the absence of a schematic, which may hinder the ability to provide precise guidance on the gate drive circuitry.

rixor
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My goal is to implement digitally-controlled reverse-phase-control (dimming) of 120V/60Hz AC power, using IGBTs as the switching device and a micro-controller to control them. The reason I am using IGBTs instead of TRIACs is because TRIACs cannot realize reverse-phase-control. IGBTs can, and can be turned off slowly, reducing current spikes and thus reducing EMI - which is a requirement for my application.

Anyways I will probably use this thread to pose a number of questions as I continue to develop my device.

Short disclaimer: this forum will not let me include URLs into this post until I have posted more, so please bare with me for the time being: I can only include part numbers, without links to their respective data-sheets.

So, to start off: While phase control is my ultimate goal, for now I would like to be able to just switch the AC on and off. I have the AC side of the switching circuit already worked out, I just need some help with the gate drive circuitry.

The IGBTs that I have in my possession are the irg4rc10u

To provide the typical +/- 15 volts to drive the gates, I have opto-coupled DC/DC converters. The ones I have are the VASD1-S5-D15-SIP series.

Though the DC/DC devices are opto-coupled, would I still need an opto-coupled IGBT driver such as the HCPL-J312, or can I drive the IGBTs directly from the DC/DC converters?
 
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rixor said:
I have the AC side of the switching circuit already worked out, I just need some help with the gate drive circuitry.
The gate drive circuit is dependent on emitter voltages. How many IGBTs are in your AC switching circuit? Can you post your AC switch schematic. Drag and drop it onto your next post.

Datasheet links are here.
IRG4RC10U http://www.irf.com/product-info/datasheets/data/irg4rc10u.pdf

VASD1-S5-D15-SIP https://au.mouser.com/datasheet/2/670/vasd1-sip-1313227.pdf
This DC-DC converter is probably isolated with a high-frequency transformer.
 
Wow, thanks for the reply. That was 11 years ago and I ended up abandoning that project. I still have a bunch of the components and half-made circuit boards lying around, funnily enough, but I haven't really touched any electrical engineering type stuff in a long time. I ended up becoming a software developer and spend most of my technical hours doing that sort of stuff. Anyways, cheers!
 

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