Flow Rate vs Rev/Gal: Understanding Relationship & Calculation

In summary, the relationship between flow rate, rev/gal, differential pressure, and rotational speed in pumping fluids through a drill string is complex and dependent on various factors such as equipment and downhole environment. Generally, the rotational speed increases with higher flow rate and differential pressure, but there may be a drop in flow rate at higher pressures due to increased friction and turbulence. There is no single formula to calculate each item, but there are resources available online that provide more detailed information on drilling hydraulics.
  • #1
rentralgo
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I want to pump fluids (flow rate) through a drill string to a downhole motor some distance beneath the surface building up some differential pressure (psi). depending on the amount of differential pressure and the flow rate (gpm) the motor rotates at some rotational speed (rpm). what is the relationship between flow rate (gpm), rev/gal, differentail pressure (psi) and rotational speed (rpm)? Is the speed constant or rev/gal constant or linear? Is the flow rate linear as the differentail pressure increases or a drop curve? If a drop curve, what might be the variables that cause this drop? Is there a good sight that explains this in a simplistic manner? Is there a formula to calculate each item? any help is appreciated...
 
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  • #2
The relationship between flow rate, rev/gal, differential pressure, and rotational speed is complex, and depends on a number of factors such as the size and type of drill string, motor, and downhole environment. Generally speaking, the rotational speed will increase with increasing flow rate and differential pressure, though the exact rate of increase can vary significantly.The flow rate is generally proportional to the differential pressure, but it can also depend on other factors such as the size and type of drill string and motor. Additionally, the flow rate can drop off at higher pressures due to increased friction and turbulence in the drill string.Unfortunately, there is no single formula that can calculate each item in this situation, as the relationship between these variables will depend on the downhole environment and equipment used. However, there are many resources available online that provide more detailed information on how these variables interact. For example, you can find a comprehensive guide to drilling hydraulics here: https://www.americanpetroleuminstit...ardsChapter13DrillingFluidsSystems_02.pdfHope this helps!
 

1. What is flow rate and how is it different from rev/gal?

Flow rate is the volume of fluid that passes through a system per unit of time, typically measured in liters per minute or gallons per hour. Rev/gal, on the other hand, refers to the revolutions per gallon of a pump, which is a measure of the efficiency of the pump.

2. How are flow rate and rev/gal related?

The relationship between flow rate and rev/gal is dependent on the pump's efficiency. A higher rev/gal indicates that the pump is able to move more fluid in a shorter amount of time, resulting in a higher flow rate.

3. How can I calculate flow rate from rev/gal?

To calculate flow rate from rev/gal, you will need to know the pump's efficiency and the amount of fluid being pumped. Multiply the efficiency by the amount of fluid being pumped to get the flow rate in gallons per hour. For example, if the pump's efficiency is 0.8 and it pumps 100 gallons per hour, the flow rate would be 80 gallons per hour.

4. How can I increase flow rate?

The most effective way to increase flow rate is to use a pump with a higher rev/gal rating. This will allow the pump to move more fluid in a shorter amount of time. Another option is to increase the speed of the pump, but this may not be possible for all types of pumps.

5. Are there any other factors that can affect flow rate?

Yes, there are several other factors that can affect flow rate, such as the viscosity of the fluid, the diameter and length of the pipes through which the fluid is flowing, and any obstructions or restrictions in the system. These factors can impact the efficiency of the pump and ultimately affect the flow rate.

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