Friction and forces in rollers

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Discussion Overview

The discussion revolves around calculating the required force to generate sufficient friction for transmitting torque between two smooth-edged discs, akin to gears without teeth. Participants explore the relationship between friction, normal force, and torque, while addressing the role of contact area and the implications of different geometries.

Discussion Character

  • Technical explanation
  • Mathematical reasoning
  • Debate/contested

Main Points Raised

  • One participant suggests using the equation f = μN, where N is the normal force, to determine the force of friction needed to transmit torque.
  • Another participant emphasizes that the area of contact does not need to be known for the calculations.
  • A question is raised regarding the direction and application of the force in the context of the problem.
  • Further clarification is provided that the force is applied to push the rollers together, similar to meshing gears.
  • One participant proposes a specific example using a radius of 0.5m and a torque of 10kg/m to calculate the required force, leading to a discussion about the normal force and its relationship to friction.
  • A later reply indicates that the length of the contact line does not affect the required force for a given torque, suggesting that the length only influences surface stress and structural integrity of the cylinders.

Areas of Agreement / Disagreement

Participants generally agree on the use of the friction equation and the role of normal force, but there is some uncertainty regarding the implications of contact area and length of the discs. The discussion remains unresolved on these points.

Contextual Notes

There are limitations in the assumptions made regarding the geometry of the discs and the nature of the contact, as well as the dependence on the coefficient of friction. The discussion does not resolve how these factors might influence the calculations.

bootsnbraces
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HI all wonder if anyone can help I am banging my head on this one! If i have 2 discs of a given material with smooth edges (imagine 2 gears side to side but no teeth) How do i calculate the required force to create enough friction to transmit a given amount of torque between the 2? i have the coefficient of friction for the 2 materials and the torque required but I am struggling with the area of contact between the 2 edges (a straight line contact i think?) and the force required to stop slip. I've got a feeling this has something to do with the normal force?


Thanks in advance harry
 
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Your force of friction would be [itex]f=\mu N[/itex] where [itex]N[/itex] is the normal force. The product fR where R is the radius of the second disc will be equal to the torque being transmitted.

So you need R here. And just one thing, I wouldn't call the edges smooth because that usually means frictionless in most contexts. But I know what you mean here, its just gears with no teeth.
 
And notice you don't need to know the area of contact.
 
What do you meant by

bootsnbraces said:
calculate the required force to create enough friction to transmit a given amount of torque between the 2

Where and in which direction are you applying the force?

If coefficient of friction μ is given, I think you can compute the normal force required.
 
zeal science- the force is pushing the 2 rollers together side on like over meshing a pair of gears (only no teeth on the rollers)

So f=μN where N is the normal force. The product fR where R is the radius of the second disc will be equal to the torque being transmitted.

So for example radius 0.5m and torque of 10kg/m the force required would be 20N? and with a coefficient of friction of 1 that would equate to a normal force of 20N?

Sorry if that's all wrong I am trying to work in these modern units to make it mroe readable and it doesn't help!
 
Hi all, well some time studying the equations and a bit of experimentings put me on the right tracks! from the fact that no area of contact is included in the equations I am gathering that the length of the line of contact between the cylinders has no effect on the required force?

I.e wether the discs were cd's or 6ft long cylinders they will require the same force to stop them from slipping at a given torque?
In which case I am guessing the length of the cylinders would only need be long enough to keep the surface stress caused by the force low enough and the cylinder thick enough not to buckle under the force?

Thanks
harry
 

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