Generating using a DC brushed motor

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Using a DC brushed motor as a generator involves mechanically turning the shaft to produce electricity. To estimate the potential power output, one should refer to the motor's specifications, particularly the input current at a specified voltage, which can help gauge the output current when generating power. Motors are generally efficient, so only a slight derating may be necessary for accurate calculations. It's important to account for the mechanical power needed to achieve the desired electrical output and to implement a snubber/filter circuit to manage the noisy output typical of brushed motors. Brushless DC motors are an alternative that may reduce output noise but require a more complex control system.
lucy_b14
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Good Evening

I'm interested in the possibility of using a DC brushed motor as a generator (ie running it in reverse - mechanically turning the shaft to produce electricity).

However, I have no idea how to calculate the power I could potentially achieve. Any tips or equations in particular would be greatly appreciated.

Thanks
 
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lucy_b14 said:
Good Evening

I'm interested in the possibility of using a DC brushed motor as a generator (ie running it in reverse - mechanically turning the shaft to produce electricity).

However, I have no idea how to calculate the power I could potentially achieve. Any tips or equations in particular would be greatly appreciated.

Thanks

A good start would be to look at the specifications for the motor's normal operation. What is the input current listed for the specified DC input voltage? That will give you a pretty good ballpark idea of what the output current will be when you are turning the motor fast enough to generate the specified voltage. Motors are pretty efficient, so you may only have to derate the motor numbers by a couple tens of percent to get the generator numbers.

Be sure to calculate the associated powers, so you know what kind of input mechanical power will be required to get that output electrical power.
 
Oh, and the output of DC motors is generally pretty noisy, due to flyback impulses when the brushes are switching. Be sure to plan on an output snubber/filter circuit to clean up the DC output voltage.
 
Please excuse me if this comment is stupid, but would it not be possible to use a brushless DC motor - and then there wouldn't be an issue of a noisy output signal ?
 
Ah, You need a more complex control system to run a brushless dc motor correct ?
 
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