How Do Gear Ratios Affect Stepper Motor Performance in Lock Systems?

AI Thread Summary
The discussion focuses on calculating gear ratios and their impact on stepper motor performance in a combination lock system. The gear ratios between the stepper motor and the connecting wheel, as well as the motor and the dial, were determined to be 0.125 and 0.25, respectively. When the dial makes one complete revolution, the stepper motor shaft turns four times. The calculated step angle of 90° per step raises concerns, as typical step angles are around 1.8°. Participants express uncertainty about the calculations and emphasize the need for clarity regarding the relationship between steps and gear teeth.
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Homework Statement


The number of teeth in the dial gear of the combination lock system is 40
The number of teeth in the stepper motor gear of the combination lock system is 10
The number of teeth in the dial-stepper connecting wheel of the combination lock system is 80

1) What are the gear ratios between the motor/wheel and motor/dial?
2) If the dial is turned one complete revolution, how many turns do you get on the stepper motor shaft?
3) What is the number of steps in the stepper motor for one complete revolution of the dial?

Homework Equations



The Attempt at a Solution


Attempt on question 1

Ratio between motor/wheel = 10/80 = 0.125
Ratio between motor/dial = 10/40 = 0.25
Hence ratio between motor/wheel and motor/dial = 0.125/0.25 = 0.5

Attempt on question 2
40/10 = 4 turns

Attempt on question 3
Step angle = 360/steps per revolution = 360/4 = 90°/step

This step angle seems very high as usually a step angle is something like 1.8°/step so does that mean that this step angle is wrong?
Can someone please check if these calculations are right?
 
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I assume this is a simple gear train, no shared shafts.
Think again about how you calculated the number of steps per revolution. And be clear about which gear the steps are on and which gear is making the revolution.
 
haruspex said:
I assume this is a simple gear train, no shared shafts.
Think again about how you calculated the number of steps per revolution. And be clear about which gear the steps are on and which gear is making the revolution.

Yes there aren't any shared shafts
I am quite unsure as to how I can calculate the number of steps per revolution from the information given.

I know that If I knew the step angle then I could just divide 360 by the step angle to find the steps per revolution
 
AC130 said:
Yes there aren't any shared shafts
I am quite unsure as to how I can calculate the number of steps per revolution from the information given.

I know that If I knew the step angle then I could just divide 360 by the step angle to find the steps per revolution
I realize I'm making an assumption which might not be correct, but if it is not correct then there is not enough information: I assume that one step of the stepper motor equals one tooth of the stepper motor gear.
 
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