How does airfoil design affect wind turbines?

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Discussion Overview

The discussion centers on the impact of airfoil design on wind turbines, exploring how the shape and orientation of blades affect their performance in generating lift and drag. Participants examine both historical and modern wind turbine designs, considering theoretical and practical implications of airflow dynamics.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • Some participants question how airfoil design contributes to lift when wind hits the blades at various angles, particularly when the wind is perpendicular to the blade's rotation.
  • Others clarify that lift and drag are dependent on wind direction relative to the blade, and that the spinning motion alters the effective wind direction experienced by the blades.
  • A participant describes the "cutting" part of the blade as the thinner section, comparing it to a sword, and questions the effectiveness of lift in historical windmills compared to modern designs.
  • One participant explains the aerodynamic principles of airfoils, including the importance of blade twist and angle of attack in maintaining efficiency across different radii of the blade.
  • Another point raised is that modern wind turbines utilize low Reynolds number airfoils designed to handle surface roughness and reduce structural fatigue.
  • There is a discussion about the apparent wind effect, emphasizing that lift is generated based on the airflow perceived by the blades, which combines both wind and rotational motion.

Areas of Agreement / Disagreement

Participants express differing views on the role of lift in wind turbine operation, particularly in relation to historical designs versus modern airfoil technology. The discussion remains unresolved regarding the effectiveness of lift in various contexts.

Contextual Notes

Some assumptions about airflow dynamics and the specific conditions under which lift is generated are not fully explored, leaving room for further clarification on the relationship between blade design and wind interaction.

Rasiel
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I understand that when wind hits the blades straight on it spins for the same reason a pinwheel spins when you blow straight at it. But when wind is hitting the "cutting" parts of the blade how does air foil design help there? Wouldn't the lift generated by the air foil not matter since the force would be running perpendicular to the way the blade is spinning?
 
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Lift and drag are referenced to the wind direction. Since the windmill is spinning, what does that do to the wind direction over the airfoil?

Or from another direction: what do you mean by "cutting"? Are you referring to the airfoil's twist? Do you recognize that the twist at the tips doesn't ever get them perfectly perpendicular to the wind?
 
By "cutting" part, I mean the thinner portion of the blade, like the part of the sword that could slice an apple in half, and when I say the part where the wind hits the blade straight onward, I mean the area that is like the part of the sword you could crush an apple with if enough force is applied. I do understand that the curves in modern wind turbines help to utilize the generated life but in windmills such as those the Dutch used did lift really help those or was it just the force of the wind propelling the blades?
 
Welcome to PF.

An airfoil has a rounded leading edge and a wedge shaped trailing edge to reduce drag. The airflow is separated at the “stagnation point” on the rounded leading edge and closes again at the thin end of the trailing wedge. Strictly speaking, the air is "cut" by the rounded leading edge, not the sharp trailing edge. That is opposite to a knife blade.

The profile of a wind generator blade is an airfoil. There is a twist in the blade that keeps the angle of attack of the airfoil section similar at different radii. That is needed because the airspeed at the airfoil is the vector sum of blade rotation velocity and the wind velocity.

Helicopters mostly have symmetrical blades without twist, so depending on their RPM, they will generate lift somewhere along their length, usually different on each side due to helicopter airspeed.

The old style windmills operated on the same principle. They do not have a nice aerodynamic profile but their blade does have an angle of attack and generate lift somewhere along the blade's length. The canvas cover or “sail” that is not normally seen today takes the profile of the blade frame and behaves in a very similar way to the curved sail on a boat. “Patent” sails that have mechanically operated slats have a slight twist along the blade to increase their efficiency. The canvas sails are furled, or the patent slats opened, to reduce power in strong winds.

Most old wooden windmills on hills have long since burned down during wind storms. Without canvas on the blades their "bare poles" are still driven by the strong wind and cannot be kept side on to the wind. As the wind storm continues, the miller processes all the corn he can to slow the mill, until all has been processed. The wooden brake blocks on the wind-wheel slip and need cooling water to prevent fire, the miller then tires and collapses from exhaustion carrying water from the nearest available source to the top of the tower.
 
Wind turbines usually use low Reynolds number airfoils that can tolerate surface roughness caused by insect build up. Most of them are also relatively thick to reduce fatigue and bending stress.
 
Rasiel said:
Wouldn't the lift generated by the air foil not matter since the force would be running perpendicular to the way the blade is spinning?

Lift makes it spin. You have to look at the airflow from the blades perspective. eg the airflow seen by the blade is due to the combined effect of the wind and rotation of the blade. So lift is not "perpendicular to the way the blade is spinning". The same effect is seen by sail boats where it's known as the apparent wind.
 

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