Iron Powder + Epoxy Armature for Generator

AI Thread Summary
Mixing iron powder with epoxy can create an effective armature for a generator, but the magnetic permeability of this combination is significantly lower than that of steel laminations. The typical permeability of iron powder and epoxy is around 100 to 150, while steel laminations can reach about 4000. This difference is crucial in rotating machinery, where the low permeability of the gap between the armature and stator (approximately 1) can limit performance. Steel laminations, commonly used in generator and alternator armatures, are about 0.4 mm thick and help minimize AC eddy currents, enhancing efficiency.
R3KR
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Any have good results by mixing iron powder and epoxy, purpose is to create an armature for a generator.
 
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I think you want high permeability of the magnetic circuit including both armature and stator. Typical permeability (I think) of iron powder and epoxy is ~ 100 or 150, while steel laminations are ~ 4000. In rotating machinery, one of the limitations is the low permeability of the gap (=1) between armature and stator.
Bob S
 
Thanks for your answer.

Steel Laminations ?
What is that ?
 
R3KR said:
Thanks for your answer.

Steel Laminations ?
What is that ?
Most generator and alternator armatures (except permanent magnet rotors on brushless dynamos) have steel laminations ~ 0.4 mm thick in the armature to reduce ac eddy currents in the steel.
Bob S
 
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