I've cut the isolated band of my earphones

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Discussion Overview

The discussion revolves around the internal components of earphones after one participant cut the isolated band to investigate why they stopped working. The focus includes the materials of the wires, specifically the presence of copper, red, and blue wires, and the implications of their insulation and color coding.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant observed copper wires along with red and blue wires and questioned whether the colored wires are dyed copper or a different metal.
  • Another participant suggested scraping the red or blue wire to investigate further, implying that the wires might be copper underneath any coating.
  • A later reply expressed uncertainty about the scrapeability of the wires but expected the red wire to be copper with red plastic insulation.
  • One participant proposed that the insulation might be a thin coating, possibly shellac, which could be dyed for color coding, and suggested that scraping would reveal copper beneath the coloring.
  • Another participant provided a detailed repair method for the earphones, mentioning the use of a low wattage soldering iron and the fragility of the enamel-coated wires.

Areas of Agreement / Disagreement

Participants express various hypotheses about the nature of the wires and their insulation, with no consensus reached on the exact materials or the best method for repair.

Contextual Notes

There are assumptions regarding the color coding of wires and the properties of the insulation that remain unverified. The discussion includes practical repair advice that may depend on specific conditions of the earphones.

Femme_physics
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So I've cut the isolated band of my earphones to see what's inside (my cheap earphones quit working). I expected to see copper. And I have. But, there is also a red wire and a blue wire amongst the copper. At they dyed copper, or a different metal?

http://img199.imageshack.us/img199/4003/coppern.jpg
 
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Hey Fp! :smile:

Did you already try to see what's inside the red or blue wire?
Perhaps try to scrape off some of the red?
 
Oh, hehe...I didn't know it's 'scrapeable" ... they all appear to be copper! :biggrin:Thanks :wink:
 
Well, are they scrapeable?

I'd expect the red wire to be copper with red plastic around it for insulation.
Btw, red is the color code for plus, and blue is the color code for minus.
 
At very low voltages, insulation doesn't have to be too thick. Perhaps the wires were lightly shellacked and the shellac was dyed to give the assemblers color-codes to work with. If you scrape the wires with a sharp blade, there's probably copper under that coloring.
 
Hi FP! :smile: (לְשָׁנָה טוֹבָה)
I suspect the colored insulation you are seeing is a thin http://en.wikipedia.org/wiki/Enameled_wire" coating.
A common color scheme used on stereo headphones is red = + for chan_1 (e.g. left side), green = + for chan_2(e.g. right side), with copper wire (often coated with clear enamel for added protection from shorting) for (-) common ground.

You can easily repair your stereo headphones using a low wattage soldering iron. I have done this on a few headphones. You could scratch away the coating on the multi-stranded enamel coated wires, but they are very fragile and easily break. I found you can melt the enamel with the iron while tinning the underlying copper with solder. Then, if you use a hands-free soldering stand, you can keep the two adjoining wires close to one another as you solder them together. If you slip on some heat shrink tubing before soldering and careful placement of electrical tape, then voilà back in business. :smile:
 
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