Maximizing Current Output of BLDC Generator for Power Generation Project

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SUMMARY

The discussion centers on optimizing the output of a BLDC generator for a power generation project using the Cobra C-3520-18 brushless motor. The motor operates at 3000 RPM, producing approximately 5 Volts and 33mA, which is insufficient for powering a small PC fan rated at 12V. Key factors affecting current output include the motor's KV rating, the rectification method, and the connection type. The user is advised to utilize a full-wave bridge rectifier instead of a half-wave rectifier to improve current flow.

PREREQUISITES
  • Understanding of BLDC motor specifications and operation
  • Knowledge of three-phase rectification techniques
  • Familiarity with electrical concepts such as voltage, current, and resistance
  • Experience with circuit design, particularly in power generation applications
NEXT STEPS
  • Research the impact of motor KV ratings on output current
  • Learn about full-wave bridge rectifiers and their advantages over half-wave rectifiers
  • Explore methods to increase current output in BLDC generators
  • Investigate the effects of load impedance on motor performance
USEFUL FOR

Engineers, hobbyists, and developers involved in power generation projects, particularly those working with BLDC motors and seeking to optimize current output for various applications.

Pepelepoe
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I'm using the following BLDC motor as part of a project to generate power:

http://www.rcdude.com/Cobra-C-3520-18-Brushless-Motor-p/c-3520-18.htm

I'm able to spin this motor to about 3000 RPMS which gives me about 5 Volts. This is to be expected given that the motor is rated at 550 KVs. I'm using a three-phase rectifier with a smoothing cap to convert this to DC power. What I don't understand is the current produced. I'm getting about 33mA which is to low for my application. Essentially I would like to spin a small PC fan with this power. I'm able to do it but at a very low speed given that there isn't enough current flowing from the generator. What I would like to understand is why there is so little current flowing at those RPMS. I would at least expect it to be 100mA or 200mA, but this is just speculation on my part. Apologies for my noobness. Any help is appreciated. Thanks.
 
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PC fans are generally 12V devices. And don't forget the 0.7Volt drop across each of the diodes. Also if you are using a half wave rectifier, the generator should be Wye connected. The motor you are using is Delta connected, so a full wave bridge is indicated.
 

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