New to circuit implementation help

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SUMMARY

The discussion centers on implementing a circuit to control a high-power CMOS transistor using 5V logic for an automotive application. The user is tasked with managing 4.5A through a TO-220 design transistor but is currently using a breadboard, which is unsuitable for high current. Key recommendations include using appropriate insulated wiring and connection sockets from a hardware store, avoiding high current on the breadboard, and considering the need for a heat sink for the transistor. Additionally, the user inquires about the necessity of a low-power discrete transistor to drive the CMOS transistor.

PREREQUISITES
  • Understanding of CMOS transistor operation
  • Knowledge of 5V logic levels and TTL (Transistor-Transistor Logic)
  • Familiarity with TO-220 package design and specifications
  • Basic soldering skills for high current connections
NEXT STEPS
  • Research proper wiring techniques for high current applications
  • Learn about heat sink requirements for power transistors
  • Explore the use of low-power discrete transistors for driving CMOS transistors
  • Investigate safe practices for building circuits outside of a breadboard
USEFUL FOR

Electronics students, hobbyists working on automotive projects, and anyone looking to implement high-power circuits safely and effectively.

vsage
To preface this: I decided to ask this over the internet where my reputation with my professors for not asking such stupid questions is not at stake :smile:

Ok here is my issue: I have been charged with the task of using 5V logic to turn on/off a high power CMOS transistor, which will supply around 4.5A to a device (automotive application). I have my transistor, which is of TO-220 design and will do the things I wish, but my problem is that I have been using a breadboard for the 5V logic because it's cheap and easy, but obviously you can't pass 4.5A through a breadboard, so my question is what should I do to connect everything together?

I understand this is a stupid question for someone who is charged with such a task, but I am trying to learn before I do something stupid. Can I simply walk down to a home improvement store, buy an appropriate insulated length of wire and some connection sockets, and connect a wire to one pin of my power transistor and the other end to my device's appropriate cable and have everything work? I tried to search for how to wire something with this much power involved, but I have had no luck. I am currently perusing howstuffworks. Please take pity on my soul, I have done entirely theory up to this point and am sorely lacking in practical implementation :cry:

Ah and PS: This is for a side project while going to school so I could do a little learning on my own.
 
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You are correct that your plug-in breadboard has a maximum size AWG wire that it will handle -- probably something like 22AWG or so. For anything bigger, just solder up some flying wires to the components off of the breadboard.

Is the TTL drive enough to turn on and off the CMOS transistor directly, or do you need another low-power discrete transistor in between? Either way, keep the high current conductors off the breadboard, and also be sure to calculate whether you need a heat sink for the CMOS power transistor.

Not a stupid question at all, vsage.
 
"Not a stupid question at all, vsage." And the hardware part is the real fun.
 

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