Power Plant Load Spike: Get Advice Now

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A power plant is experiencing a load spike issue with one engine dropping to zero kW and then quickly recovering, following a previous generator blast accident. The plant operates in droop mode using heavy furnace oil and is not connected to the grid. There are concerns about the control system, as a communication failure occurred, preventing the emergency stop from functioning. Additionally, the hardware panel's ground connection was found to be faulty, which may contribute to the problem. Monitoring fuel pressure and injector rack position is suggested to diagnose the underlying issues effectively.
Asghar Hussain
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Dear All,

one of our power plant has load spike when engine is running in parrell operation 7 * (3.5MW) capacity.

one engine suddenly down the load at zero kw in three seconds again load pick at full load .
this engine had an accident of generator blast last year.
please advise
 
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Diesels ?
Sounds like a governor or fuel pressure problem.
Can you connect some sort of recorder to monitor to fuel pressure and injector rack position?
 
Are you saying the one generator rejected load after a system load spike and then attempted to take on load again? Or did you mean the load reduction on one generator caused a spike in the other six generator loads?

Also define sudden. Do you mean a few cycles or seconds?
 
Are you running in Island mode or connected to a grid? What type of fuel control do you have, mechanical, electronic? Are you running in droop or load control?
 
Dear All,

plant is running droop mode not connected with grid
fuel type HFO heavy furnace oil engines, this engine is software control,
during operation communication failure appeared and all parameters held (hang) emergency stop does not work.
this engine one accident of over speed alternator rotor poles broken

today we found that control system hardware panel Earth (ground) is not connected may have this reason for this issue, please give your comments.
 
this engine is software control, ...
during operation communication failure appeared and all parameters held (hang) emergency stop does not work.

I never trust a computer with anything important.

I hope it has a centrifugal overspeed trip. If not, stay physically away from it.
 
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