Rattling shaft in electromagnet

AI Thread Summary
The discussion revolves around addressing a rattling issue in an electromagnet used in a drag knife sign-making cutter. Suggestions include using grease or wrapping the armature in parchment paper to reduce vibration. Concerns are raised about whether these solutions might impact the solenoid's performance, particularly regarding dirt accumulation and potential interference with armature travel. It's noted that a small air gap in the armature could cause buzzing, especially in AC solenoids, but this is less of a concern for DC solenoids. Overall, participants emphasize finding a balance between reducing rattle and maintaining optimal performance.
mrgingernutz
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Hi to all, I'm new to the forum and forgive me if I'm not in the right place.
I have a drag knife sign making cutter which uses an electromagnet to drop and raise the knife. The shaft that runs through the coil rattles/vibrates and although the machine cuts ok it drives me mad. Obviously the shaft needs to be free within the coil but is there a way of stopping the rattle - grease maybe?
Thanks in advance.
Al
 
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mrgingernutz said:
Hi to all, I'm new to the forum and forgive me if I'm not in the right place.
I have a drag knife sign making cutter which uses an electromagnet to drop and raise the knife. The shaft that runs through the coil rattles/vibrates and although the machine cuts ok it drives me mad. Obviously the shaft needs to be free within the coil but is there a way of stopping the rattle - grease maybe?
Thanks in advance.
Al

Try grease or a sideways force via a padded spring
 
If you have access to the Armature ( the part in the solenoid that moves) - Try wrapping it in parchment paper - to fill in the gap between it and the coil.
 
Thanks for the replies, i can get to the armature but do you think grease or parchment paper affect the performance of the solenoid? Al
 
It is likely anything you do can affect the performance - I am not a big fan of grease as it collects dirt. The parchment paper can just be removed if there is a problem.
 
Is this 'rattle' a buzz at line frequency?
if so, look for something that prevents the last few thousandths of an inch armature travel. A small air gap will cause high current and buzzing in an AC solenoid.

Disregard it it's a DC solenoid,.
 
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