Section Modulus, major & minor axis

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Discussion Overview

The discussion revolves around the calculation of section modulus for a cantilever beam with a rectangular cross-section, focusing on the major and minor axes. Participants explore the implications of these calculations in the context of bending stresses and weld design.

Discussion Character

  • Homework-related
  • Technical explanation
  • Mathematical reasoning

Main Points Raised

  • One participant presents a calculation for section modulus Sx and Sy, using the formula S = 1/6 * b * h^2 for a rectangular cross-section.
  • Another participant confirms the calculations and explains the significance of the major and minor axes in relation to bending moments and section modulus values.
  • A participant inquires about calculating stress in a fillet weld at the base of the cantilever due to bending, seeking clarification on the relationship between weld throat and bending moments.
  • One reply suggests a full penetration double bevel butt weld and provides a link for further information on weld design, while also sharing personal experience in weld design.
  • Another participant outlines a method for calculating stresses in the weld, including formulas for bending and shear stresses, but later expresses uncertainty about the correctness of their approach.
  • A subsequent reply challenges the previous calculations, emphasizing the need to consider allowable weld shear stresses and the relationship between T_resultant and weld thickness.

Areas of Agreement / Disagreement

There is some agreement on the calculations of section modulus, but uncertainty remains regarding the stress calculations in the weld and the appropriate methods to use. Multiple views on weld design and stress calculations are presented, indicating that the discussion is not fully resolved.

Contextual Notes

Participants express varying levels of confidence in their calculations and methods, and there are references to specific values and assumptions that may not be universally accepted or clarified.

zaurus
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Homework Statement



I have attached a figure showing beam bending around 2 axis. I need to calculate section modulus Sx and Sy but seem to be getting the major and minor axis confused. I guess the problem comes in when I go to select which term is squared in my equation below.

Homework Equations



S = 1/6 * b * h^2 for rectangular cross section

The Attempt at a Solution



Sx = (70*750^2)/6 = 6.56E+6

Sy = (750*70^2)/6 = 6.13E+5

If this is correct, could you please help clarify why b and h are what they are in the section modulus equation for 1) major axis and 2) minor axis.

Thanks.
 

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Yes, you have it correct. The major axis (X-X) bending section modulus is bh^2/6, and the minor (Y-Y) axis modulus is hb^2/6. What you have is a cantilever beam, 70 units x 750 units in cross section, and 320 units in length. The Fy force creates bending moments about the X axis, called the major axis because the section modulus is greater about that axis, and the Fx force creates bending moments about the (minor) Y axis. Visualize that under the Fy force, the beam is strong (large S_x) because it is 750 units deep, whereas under the Fx force, the beam is weak (small S-y), because it is only 70 units deep. Did I answer your question?
 
Yes, thank you for your help. I don't know if you would also be able to help with this question, but how would you go about calculating stress in a fillet weld at the base of the cantilever due to this bending?

I found some information online about finding where you find the throat of the weld by width / sqrt(2) but then how do you use this with the bending (moment)? Do you use a moment diagram / shear diagram to take max shear and divide by weld throat * weld length?
 
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You should probably go for a full penetration double bevel butt (tee) weld using the appropriate electrode and be done with it, but if you want practice in designing fillet welds to take shear and bending stresses, here's a site you can check: http://www.roymech.co.uk/Useful_Tables/Form/Weld_strength.html
I used to design welds of all types 25 years ago, but I've since moved on to just specifying the loadings on the welds and have the designers do the calcs, so I've gotten away from the specifics of weld design (I've earned it!).
 
Thanks PhanthomJay, this is exactly what I am looking for.
 
Just to clear up what I read on the site,

basically I take .707*weld leg and multiply it by the weld length to get a unit Area

then calculate the moment of inertia for the weld as a line: 1/12 L^3

Tbending = M.y/I u
Tshear = P /A
Tresultant = Sqrt (τ b2 + τ s2 )

then plug into the above equations, and Presto! I can compare Tresultant to yield of material.
 
zaurus said:
Just to clear up what I read on the site,

basically I take .707*weld leg and multiply it by the weld length to get a unit Area

then calculate the moment of inertia for the weld as a line: 1/12 L^3

Tbending = M.y/I u
Tshear = P /A
Tresultant = Sqrt (τ b2 + τ s2 )

then plug into the above equations, and Presto! I can compare Tresultant to yield of material.
I don't think that is quite correct; once you get T_resultant, that is the stress for a 1 inch weld; then you must divide T_resultant by the allowable weld shear stress, to get the required weld thickness. Note also that the allowable filet weld stresses are the shear allowables, I think it's 0.3*(nominal tensile strength of weld metal), but not to exceed 0.4*(F_yield) of base metal.
 
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