Solving the Tight Fitting Annulus Problem at Work

  • Thread starter Thread starter kieren12345
  • Start date Start date
  • Tags Tags
    Fitting
Click For Summary

Discussion Overview

The discussion revolves around the challenges of fitting a shaft into a large annulus, particularly focusing on the methods to achieve this without damaging the components. The scope includes practical engineering solutions and considerations related to interference fits.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant expresses concern about damaging the shaft during the fitting process.
  • Another suggests using liquid nitrogen to cool the shaft while heating the outer piece, proposing that the expansion and contraction could facilitate the fit.
  • A different viewpoint emphasizes the importance of calculating the coefficient of thermal expansion (CTE) for both components to determine the necessary temperature change for clearance.
  • A participant shares an anecdote about using a portable induction heater to expand sleeves for fitting onto shafts, noting that they did not cool the shafts in their experience.
  • The original poster reports that their attempt to heat the annulus and press the shaft resulted in the shaft buckling, indicating a potential issue with the amount of interference or the method used.
  • Another participant humorously suggests that the failure could be due to either excessive interference or improper application of force.

Areas of Agreement / Disagreement

Participants present multiple competing views on the best approach to fitting the shaft into the annulus, and the discussion remains unresolved regarding the most effective method.

Contextual Notes

Participants reference the need for careful wording in engineering discussions, indicating that terminology can lead to misunderstandings. There are also implications that the specific conditions of the materials and the environment play a significant role in the success of the fitting process.

kieren12345
Messages
18
Reaction score
0
I have a problem at work!

We have a large annulus that we need to fit a shaft into. I have calculated the tonnage required and it is outside of our workshop facilities.

Any ideas, Lub, etc?
 
Engineering news on Phys.org
i would not comment on this post if i had too!
 
Its a real tricky problem in my line of work. I am worried about damaging the shaft.
 
could the shaft be cooled with LN2 and the outer piece be heated? If you know what the interference fit of the 2 would be, simple expansion contraction formula would tell if its doable

dr
 
Heat the outer and chill the inner. That is about all you can do. Like was mentioned, use the materials to find out the CTE of each component and find out the delta T required to give you the clearance required for assembly.
 
i guess this is one of those questions you have to be really careful in how you word it.:smile:
 
Some of the equipment on the paper-machine had interference-fit sleeves on shafts, and the millwrights fit them by putting the sleeve/collar/etc in a large portable induction heater until it had swelled sufficiently, then quickly pressing it on the shaft. I don't recall them ever cooling the shafts, but the sleeves were plenty hot when they went on.
 
Thanks for all the help with this one guys. Yes I see your point with the wording, there are a lot of terms in engineering that can be considered something else if you have a dirty mind. Anyway, I heated the annulus and slowly tried to press the shaft in, however the shaft has buckled on insertion. :(
 
too much interference at ambient conditions
or
too big a hammer
sorry it didn't work

dr
 

Similar threads

Replies
4
Views
3K
  • · Replies 5 ·
Replies
5
Views
8K
  • · Replies 11 ·
Replies
11
Views
20K
  • · Replies 6 ·
Replies
6
Views
3K
  • · Replies 6 ·
Replies
6
Views
2K
  • · Replies 14 ·
Replies
14
Views
2K
Replies
1
Views
3K
  • · Replies 1 ·
Replies
1
Views
2K
Replies
26
Views
3K