Straightening 2024-T42 Aluminum

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SUMMARY

Completing straightening operations on 2024-T42 aluminum prior to natural aging is crucial to prevent increased hardness and the risk of cracking. The controlling specification advises placing parts in a freezer to slow the aging process if immediate straightening is not possible. While the natural aging process takes 96 hours, straightening should ideally occur within 1 to 2 hours of annealing to maintain workability. Delaying beyond this timeframe can lead to complications in forming operations.

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  • Understanding of 2024-T42 aluminum properties
  • Knowledge of age hardening processes
  • Familiarity with annealing techniques
  • Awareness of safety-critical manufacturing standards
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  • Research the effects of age hardening on aluminum alloys
  • Learn about the annealing process for aluminum, specifically 2024-T42
  • Investigate the implications of using freezing to inhibit age hardening
  • Study safety standards in the manufacturing of aluminum components
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Manufacturing engineers, metallurgists, and quality assurance professionals involved in the processing of aluminum alloys, particularly those working with safety-critical components.

jallenc
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Why is it necessary to complete straightening operations prior to completion of natural aging of 2024-T42 material? I believe the controlling specification says to place parts into a freezer to slow down the aging process if you cannot straighten right away.
Does this mean that if natural aging takes 96 hours, I can straighten any time within the 96 hours without placing in a freezer?
 
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While I don't know the answer to your question, you might find it here in this Aluminum Association publication:

http://www.aluminum.org/sites/default/files/Rolling_Aluminum_From_The_Mine_Through_The_Mill.pdf

and here's another reference although somewhat technical:

http://www.jnhaide.com/pdf/AMS2770H.pdf

In the meantime, perhaps some other PF member will comment on this thread and be able to more definitively answer your question.
 
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It is just a situation of having the metal in the annealed condition for any straightening or other forming operations . As the age hardening process develops the metal gets harder to work and more prone to spring back and cracking .

Ideally the metal should be worked in the freshly annealed condition . Some small delay may be acceptable but if 96 hours is the time for full hardening to develop then acceptable delay would not usually be more than 1 or 2 hours .

Freezing to inhibit age hardening is a non preferred process in the manufacture of safety critical components .
 
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at MCMURDO STATION - the aluminum steps to the buildings sagged and bowed in the worst way. so much for the aluminium associations.( danger will robinson ! )
 

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