Russ Waters:
I think a lot of people are interested in engines, but it looks look you and I are the only ones following up on this thread. From a textbook reference on automotive engines: Approx 15% to propel the car, 15% for power train and engine friction. All the rest are HEAT losses. If we could turn all the heat into propulsion we could get 70% /30% = 2.33 times the original gas mileage. Now a quote from a website:
www.rallycars.com/Cars/WaterInjection.html
"Water injection is used to lower in-cylinder temperatures and burn the air/fuel mixture more efficiently, thus helping avoid detonation" This is true, but this still leaves out an important detail. Do a simple thought experiment: Apply a constant pressure to a piston in a cylinder. If the piston is at top dead center, there is no torque produced. Likewise, at bottom dead center, piston pressure produces no torque. Somewhere near 90 degrees, you will achieve maximum torque out for a constant piston pressure.
A major effect of water injection is to produce steam which carries a relatively high pressure out to a more effective crank angle. Instead of producing waste heat, you are producing mechanical power. Its the old idea of work smarter, not harder, which means you need to look very closely at what happens at ignition and during the power stroke. Your comments re the Diesel engine refer to the heat wasted by the Diesel and dumped externally, which may or may not be useful. The MAJOR problem with using water injection in a car is that the engine runs so cool that your heater has no heat source. You need to install a gasoline car heater, like the old VW bug used to use. But some people live in warm climates and would not consider this a problem.
All of this has nothing to do with using water to cool an intercooler, etc. I don't know if that is referred to as water injection or what. This is the case for the Subaru Impreza.
Now, you specifically ask "How much do you get?" Well, let's try 2.33 times for openers. Beyond that, I wouldn't consider giving a definite number. So I guess Russ is not going to dump 20 million bucks into R & D to commercilize the process. Hey, it's OK with me. I figure this site is just a friendly exchange of information. I sure wish I could figure out how the darn QUOTE system works, tho.
Freddie