Testing Spring Force in Machine Movement

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SUMMARY

The discussion focuses on testing spring force in a machine using an s-type load cell and a 5 kW servo motor. The initial spring length (L0) is 150 mm, stretched to L1 at 189 mm and L2 at 206 mm. Force calculations based on Hooke's law yield 352 N for L1 and 488 N for L2 under static conditions. However, discrepancies arise when the servo motor operates at frequencies between 1 Hz and 30 Hz, leading to unexpected force readings, indicating that additional dynamic factors may influence the results.

PREREQUISITES
  • Understanding of Hooke's Law and spring mechanics
  • Familiarity with load cell technology and data acquisition
  • Basic knowledge of servo motor operation and control
  • Experience with data analysis in Excel
NEXT STEPS
  • Investigate the effects of dynamic loading on spring behavior
  • Explore advanced servo motor control techniques for precise measurements
  • Learn about damping effects in real springs and their impact on force readings
  • Research methods for compensating for inertia in spring testing setups
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Mechanical engineers, robotics developers, and researchers involved in spring testing and dynamic force measurement will benefit from this discussion.

karter
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Hi,

We have been trying to make a machine that tests springs. ( a simple drawing is attached )
We place the spring between two points. The top point has an s-type loadcell attached to get the force data.
The initial size of the spring is 150 mm's. (L0 size)
For the experiment we stretch the spring to 189 mm's and call it L1.
We have an eccentric that is attached to a 5 kw servo motor. It moves the spring up and down 17 mm's each time it rotates.When it rotates the spring is stretched to 206 mm's. (L2)

We continuously get Force data for each rotation. and write it to an excel file.The servo can turn the eccentric 30 times a second.

We have an initial tension (for the aforementioned spring it is 40) and the spring constant is 8.

So according to Hooke's law,

F = IT+k*x we get F = 40+39*8 = 352 N for L1 and for L2 F= 40+56*8 = 488 N I get these results when the machine is not moving.

The problem starts when the servo motor starts running. The servo should run between (1 hz (60 rpm) and 30 hz(1800 rpm)). I can stretch and release the spring 30 times a second. The data we get is not what we expect according to Hooke's law. As the hertz increase the value of F(L2)-F(L1) is getting bigger.

What may be the problem? Is Hooke's law enough for constantly moving springs? Any other forces that may effect the outcome that i overlook?

Thanks in advance.
 

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