The appropriate way of creating Campbell Diagram

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Discussion Overview

The discussion centers around the methods of creating a Campbell Diagram from Finite Element Analysis (FEA) results in the context of dynamics. Participants explore different approaches to relate frequency changes at varying speeds and temperatures, considering the implications of physical phenomena such as stiffness changes and gyroscopic effects.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Some participants propose connecting frequency points directly with a straight line or using a quadratic formula (f = a + b * ω^2) or a square root of the sum of squares.
  • One participant argues that the choice of formula depends on the physics involved, particularly if gyroscopic or Coriolis forces are significant.
  • Another participant suggests that if gyroscopic effects are negligible, a formula considering both elastic stiffness and stiffness from internal stresses may be more appropriate.
  • There is a discussion about scaling stiffness with temperature and how it affects the relationship between frequency and speed.
  • One participant questions the derivation of the equation f = sqrt(a + b * ω^2) and references its historical use in industry.
  • Another participant mentions that the softening effect due to temperature can lead to some frequencies decreasing with speed, contrasting with others that increase.

Areas of Agreement / Disagreement

Participants express differing views on the appropriate formulas to use for the Campbell Diagram, with no consensus reached on a single method. Some agree on the relevance of temperature effects and stiffness changes, while others emphasize the importance of specific physical phenomena.

Contextual Notes

Participants acknowledge various assumptions regarding stiffness changes, the influence of temperature, and the constancy of vibration mode shapes, which may affect the validity of the proposed formulas.

JimLin
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I would like to discuss different ways of creating the Campbell Diagram (from FEA results) used in dynamics. If you have frequency at bench (70F and zero speed) and frequency at the max speed (with temperature), you can either connect these two points directly by a straight line, or you can also use formula with second order ( f = a + b * w^2) or a square root of sum of square. Anyone wants to share experience ?
 
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It depends what physics is involved in changing the frequencies. If gyroscopic/coriolis forces are important, your quadratic formula doesn't represent the physics.

If the gyro effects are negligible but the stiffness changes with stress (e.g. the frequencies of flexible blades on a rigid rotor) a better formula would be to say that ##K = K_e + \omega^2 K_\sigma## where ##K_e## iis the elastic stiffness and ##K_\sigma## the stiffness from the internal stresses. Since ##f = \sqrt{ K/M }## (approximately, assuming the mode shapes don't change much) this leads to the relationship ## f = \sqrt{a + b\omega^2}##.

If the temperature changes you might want to scale ##K_e## for the temperature corresponding to different speeds as well - in other words ##a## is some function of ##\omega##, not a constant.

Gven the number of assumptions in all this, it may be simpler just to run the analysis at several speeds across the range.
 
Thanks. I agree with you. I am talking about component dynamics and there is no gyro included.
How do you come up with this equation f=sqrt (a+ b*ω^2) ? Is it listed in any document ?
To my understanding, it is actually one of the formulas used by many industries.

a = f0^2 b = (f_max^2 - f0^2) / ω_max^2
where f0 is the freq at bench and f_max is the freq at max speed, ω_max is the max speed
 
JimLin said:
How do you come up with this equation f=sqrt (a+ b*ω^2) ? Is it listed in any document ?
My earler post derives it from assumptions about the way the stiffness changes with rotation speed, and the assumption that the vibration mode shapes don't chage with speed.

It has been around for a very long time. I can't remember where I first came across it. Here's a reference from the 1960s (see eq 4). http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19890068582_1989068582.pdf
 
Thanks for reply. That article emphasized on the stiffening due to CF load. In real engine test, the softening effect due to temperature (especially for turbomachinery) actually was built in the stiffness ( where you wrote K2= k1 + K3*w^2). That's why some of the frequencies of some natural modes actually decrease with speed; while some others increase with speed.

The correlation using another formula f = a + b*w^2 is pretty good too (for component dynamics). Nice to talk to you.
 

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