Trying to find the Tensile Pressure in a Rotating Disk

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SUMMARY

This discussion focuses on calculating the tensile pressure in a rotating aluminum disk with a tensile strength of 200 MPa. The user derives the infinitesimal outward force exerted by material rings and integrates this to find the total force at a specific radius, r_o. The conversion of force to pressure reveals an issue where pressure approaches infinity at the center, prompting a need to consider hoop stress and radial stress to maintain finite values. The discussion references the differential equation for thin disks and suggests consulting the book "Dubbel" for further insights.

PREREQUISITES
  • Understanding of tensile strength and pressure concepts
  • Familiarity with angular frequency and centrifugal force
  • Knowledge of calculus for integration and differential equations
  • Basic principles of material stress, including hoop stress and radial stress
NEXT STEPS
  • Study the differential equation for thin disks in detail
  • Learn about hoop stress calculations in rotating bodies
  • Explore the book "Dubbel" for comprehensive material on mechanical properties
  • Investigate finite element analysis (FEA) tools for stress analysis in rotating disks
USEFUL FOR

Mechanical engineers, materials scientists, and anyone involved in the design and analysis of rotating machinery or components requiring stress evaluation.

axemaster
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OK, so I'm trying to build a hyper-fast rotating disk, probably of aluminum. The tensile strength is about 200MPa (note that this is a pressure, which makes sense), and I'm trying to calculate the tensile pressure throughout the disk. The point being to find out how fast I can spin the thing before it tears apart due to the centifugal force. To phrase it more succinctly:

A disk of radius R and mass density ρ rotates about its axis with angular frequency ω. Find the tensile pressure at radius r_o.

So I started out by finding the infinitesimal outward force exerted by successive rings of material:

v=ωr
a=v^{2}/r

→ a=ω^{2}r

And the mass of each ring is:

→ dm=2\pi rh*ρ*dr ---------- note that "h" is the thickness, included to make it a volume

The infinitesimal force on each ring segment is then:

dF=dm*a

→ dF=2\pi r^2 ω^2 h ρ dr

Now I integrated the force from the radius of interest r_o, to the outer radius "R". This should give us the total force the material must withstand at radius r_o.

F=\int^{R}_{r_o} 2\pi r^2 ω^2 h ρ dr

F=2\pi ω^2 h ρ (\frac{R^3}{3}-\frac{r^{3}_{o}}{3})

When plotted in Mathematica (setting all variables to 1 and varying r_o) this looks like:

forcecurve2_zps84100d69.jpg


This appears to be correct. As one might expect, the force starts at zero on the outer edge and increases to a more or less constant value at the center.

The trouble starts when I tried to convert this into a pressure by dividing by the area at r_o.

→ A=2\pi r_o h

→ Pressure=F/A=\frac{ω^2 ρ (\frac{R^3}{3}-\frac{r^{3}_o}{3})}{r_o}

pressure_zps217ec2ea.jpg


As you can see, the pressure goes to infinity at the center. This is clearly wrong, but I'm not sure how to fix it. Please help!
 
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If you want to consider successive rings you must consider the hoop (circumferential) stress in each ring cause by the rotation.

To do this you balance the centrifugal force against twice the hoop force for a semi ring.
The ring bursts across a diameter, cutting two sections of ring. The free body diagram of the semi ring has the outwards centrifugal pressure colinear with but of opposite direction to the hoop stresses in that cut semi ring.

Divide this by the ring cross section to obtain the bursting stress.

Alternatively for thin disks you can solve the differential equation

r(d2σr/dr2)+3(dσr/dr) = -(3+γ)ρω2r

I am sorry I do not have my usual facilities for drawings or tex.
 
Last edited:
Pity, because in a ring both the radial AND the circumferential stress contribute to resist the centrifugal force, and worse, they interfere also through Poisson's number.

The circumferential stress is what keeps the stress finite at the center, but both stresses act.

If you read German the result is in Dubbel but I don't remember if the reasoning is included.
http://www.amazon.com/dp/3540221425/?tag=pfamazon01-20
wait, it has been translated into English!
https://www.amazon.com/dp/0387198687/?tag=pfamazon01-20
try to get one, not just for the present purpose. Got mine on eBay.
 
You have given me some very good advice, I think I know how to solve this now. I'll get back to you in a bit with my results...
 

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