What Are the Best High Expansion Materials for Art Projects?

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The discussion centers on finding a material or process that can achieve significant expansion (10% to 20%) at room temperature while maintaining shape, particularly for an art project involving molds. Participants suggest exploring porous materials that expand with moisture, as well as certain polymers and foam insulation, although concerns are raised about achieving the desired dimensional stability. The idea of creating a mold that is already sized to the desired final product is also debated, with some questioning the need for expansion when a larger mold could simplify the process. The original poster clarifies that they are interested in using expansion to compensate for shrinkage in ceramics and to create larger scaled-up versions of objects, even if the results are visually distorted. The conversation highlights the complexities of achieving reliable expansion while maintaining the integrity of the original design.
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Processes like thermal expansion produce very slight expansion/contraction. I am looking for a material/process that expands significantly, say 10% to 20%, in the room temperature range while maintaining its' shape. I know some materials expand significantly when wet, but don't know any numbers or where to locate such data. It would be bonus if the material could be put in a mold. I am doing an art project and would like to scale up some of the elements I am using.
 
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What kind of material?

Tell us some more about your application and we might be able to give you some pointers. Does this expansion have to be repeatable? Does it have to be with temperature changes?
 
Aren't there some porous materials that would suit this kind of purpose pretty good, you could do the expansion with moisture (then again I could be completely wrong)? With respect to temperature (and probably moisture as well) some polymers do expand quite a bit but don't think (know) if they can go as high as 10-20% ...
 
Foam insulation, but it would need a mold.
 
Artman said:
Foam insulation, but it would need a mold.

But foams of course, actually if you can put it in a mold how is the expansion relevant ... or if want to use just a single mold and expand it up from there.
 
Use of the material

I would like to make a mold of an object, put the material into the mold, then do something to make the newly molded object expand to a size greater than the original while retaining the original shape.
 
This may be a silly question, but why not just make the mold the size you would like to end up with? There's no way you are going to get any kind of dimensional stability or similarity between the original and scaled parts by the way you are thinking.

What, EXACTLY, is it that you are doing?
 
FredGarvin said:
This may be a silly question, but why not just make the mold the size you would like to end up with?
I second this sentiment. Why all this trouble for a paltry 20% increase in size ?
There's no way you are going to get any kind of dimensional stability or similarity between the original and scaled parts by the way you are thinking
I tend to think so too, but this depends on your tolerances.
 
why 10%-20%

There are two possibilities I have in mind. When I make molds and then fill them with clay/ceramics the piece shrinks 10 to 20 percent. I would like to make a mold of the expanded piece so that when I make a ceramic object from it I can get something that was the original size. A second use I would have is that if I can get expansion significantly greater than 20% I could use this to make molds of objects that were scaled up significantly larger than the original. I think I might be able to offset the 'dimensional instability' by not casting solid. If there were a high degree of dimensional instability, that might be OK too. I might not mind if the objects were distorted as long as they were visually interesting.
 
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