The conventional over drill size for a 0.05-inch pin on a PCB is typically 0.06 inches, allowing for secure fitment without damaging surrounding components. For added safety, some recommend using a slightly larger size of 0.065 inches. The exact over drill size may depend on whether plated through holes (PTH) are used, as board houses often adjust the drill size to accommodate plating. It's important to consider the specific requirements and tolerances of the PCB design when determining the appropriate over drill size. Proper sizing ensures functionality and reliability in the final product.