What is the conventional over drill size for a 0.05 pin on a PCB?

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Discussion Overview

The discussion revolves around determining the conventional over drill size for a 0.05" pin on a PCB, focusing on the implications of different sizes for manufacturing and design considerations. It includes technical aspects related to plating and hole specifications.

Discussion Character

  • Technical explanation, Debate/contested

Main Points Raised

  • Alan seeks confirmation on the conventional over drill size for a 0.05" pin, suggesting sizes of 0.06" or 0.065".
  • Some participants indicate that the over drill size may depend on whether plated through holes (PTH) are used, with one suggesting an extra 5 mils for plating on top of a standard 10 mils over the lead diameter.
  • Another participant mentions using a finished hole size of 1.50mm for a lead of 1.30mm, indicating that the board house typically drills larger than specified to accommodate plating.
  • One contribution states that the conventional over drill size is typically 0.06", but suggests that 0.065" can be used for added safety, emphasizing the importance of considering specific PCB design requirements.

Areas of Agreement / Disagreement

Participants express varying opinions on the appropriate over drill size, with no clear consensus on a single size. Some suggest 0.06" while others propose 0.065" for safety, and there are differing views on the impact of plating on hole size.

Contextual Notes

There are assumptions regarding the type of plating and the specific requirements of PCB designs that may influence the choice of over drill size. The discussion does not resolve these factors.

yungman
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I am laying out pcb and I want to confirm about the over drill size for a pin. The pin is 0.05". I forgot what is the conventional over size drill. Is it 0.06"? Or 0.065 to be safe?

Thanks

Alan
 
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Some of it depends on if you're using PTH or not. I was always told to give an extra 5mils for plating on top of a standard 10 mils over the max diameter of the lead per the data sheet. It has served me well.

To answer your question, I'd use 65 mils as the basis and then round up to the nearest standard drill size. The board house will generally do that for you though if you just spec 65 mils.
 
Thanks

Alan
 
For a lead Ø=1.30mm, we use a finished hole of Ø=1.50mm and mounting/inner lands of Ø=2.25mm.

Unless you're plating your holes yourself, I don't think you have to worry about increasing the diameter to make room for plating. The board house will drill the (plated) through-holes with a larger Ø than what you specify in your drill file in order to leave room for plating.
 


The conventional over drill size for a 0.05 pin on a PCB is typically 0.06 inches. This allows for a small amount of extra space to ensure the pin fits securely without causing any damage to the surrounding components or the board itself. However, if you want to be on the safe side, a slightly larger over drill size of 0.065 inches can also be used. It is always important to carefully consider the specific requirements and tolerances of your PCB design before determining the appropriate over drill size.
 

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