What is the Optimal Wall Thickness for a Square Tube Supporting a Static Load?

AI Thread Summary
The discussion centers on determining the optimal wall thickness for a square tube beam supporting a static load of 60 lbs on one end and 30 lbs on the other. The user has minimal background in design and is creating this for an art installation. Concerns are raised about the twisting torque at the junction of the beam and support due to unbalanced forces, emphasizing the importance of proper design at that point. The required wall thickness varies based on the size and material of the tubing, with aluminum needing thicker walls than steel for the same dimensions. It is recommended to consult with an engineering department or a qualified professional for accurate calculations and guidance.
james ichi
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I need to make a steel beam ( or aluminum) of square tube ( box beam) 10 feet long with a balance point 2 feet from one end. The short end will have 60 lbs on it and the long end will have 30 lbs. how thick of a wall will the square tube need to be to hold the static load?
 
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james ichi said:
I need to make a steel beam ( or aluminum) of square tube ( box beam) 10 feet long with a balance point 2 feet from one end. The short end will have 60 lbs on it and the long end will have 30 lbs. how thick of a wall will the square tube need to be to hold the static load?

Welcome to the PF.

What is the context of your question? What is this beam to be used for? What is your background in this type of design?
 
My background is minimal. It's part of a art instalation.
 
james ichi said:
My background is minimal. It's part of a art instalation.

Who will be held liable if you take advice for this on a web forum, and it fails and hurts some people? Can you ask for help from your ME department instead?
 
On one but myself
 
Unfortunately, your setup is a very particular one and cannot be resolved easily by quick calculations from common cases.

Your forces don't seem to be balanced, thus a twisting torque will be applied at the junction of the beam and support. The design of that junction will be critical and how you intend to do it is crucial for the calculations.

Also the thickness depends on the size and the material of your square tubing (Usually, a larger square can have a thinner wall and aluminum needs to be thicker than steel for a given size).

The good news is that an engineering student under proper supervision can do such a task. So I also suggest finding a local university with an engineering department; You might find an helpful teacher that is willing to give some real work experience to one of its student.
 
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