Wiring a 115/230 VAC Power Supply Without a Wall Plug

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Discussion Overview

The discussion revolves around the wiring of a 115/230 VAC power supply that lacks a wall plug, focusing on safety concerns and technical considerations for connecting it to a power source. Participants explore the implications of working with high voltages and the necessary precautions to take.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Conceptual clarification

Main Points Raised

  • One participant inquires whether they can safely wire a power supply with cut wires to a cord for plugging into a wall outlet.
  • Another participant expresses concern about the dangers of working with high voltages and suggests that there are design rules to follow to avoid hazards.
  • A technical explanation is provided regarding the types of transformers used in equipment designed for different countries, noting that a multimeter can help identify wire configurations.
  • It is mentioned that if the transformer has two primaries, one winding may suffice for 120 volts, while a center-tapped transformer would require specific connections to the outer wires and center tap.
  • Participants emphasize the importance of proper anchoring and caution against connecting new cables directly to the power supply's cut wires.
  • There is a warning about the necessity of understanding grounding, fault protection, and other safety measures before attempting to build a safe power supply setup.

Areas of Agreement / Disagreement

Participants express varying levels of concern regarding safety and technical knowledge, with no consensus on the best approach to wiring the power supply. Some participants highlight the need for caution and knowledge, while others focus on the technical aspects of wiring.

Contextual Notes

The discussion includes limitations regarding the participants' knowledge of safety protocols and technical specifications, as well as the potential risks involved in working with high voltages.

Galgenstrick
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I have a power supply with an input of 115/230 VAC. There is no wall plug wired to it, just cut wires. I don't have much experience with this. If I wire this to a cord can I plug it into the wall (120 volts)?
 
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Galgenstrick said:
I have a power supply with an input of 115/230 VAC. There is no wall plug wired to it, just cut wires. I don't have much experience with this. If I wire this to a cord can I plug it into the wall (120 volts)?

Lordy. I just replied in your laser power supply thread. Why are you migrating to dangerous stuff?

But in case you are really interested in learning how to deal with high voltages in a safe way, there are design rules for trying your best to avoid fire hazards and shock hazards. Do you have an idea of what those design rules would be?...
 
berkeman said:
Lordy. I just replied in your laser power supply thread. Why are you migrating to dangerous stuff?

But in case you are really interested in learning how to deal with high voltages in a safe way, there are design rules for trying your best to avoid fire hazards and shock hazards. Do you have an idea of what those design rules would be?...

I do not know, that is why I am asking here before I try anything.
 
Equipment intended to be used in different countries often has a transformer that either has two primaries of 120 volts each or it has a center tapped 240 volt primary.

The first would have 4 wires and the second would have 3 wires.

You should be able to work out which wires are which using a multimeter on the "ohms" scale.

As your supply is 120 volts you may be able to use just one of the input windings if the transformer is the first kind.

If it is the second kind, ie with a center tapped transformer, you would use one of the outer wires and the center tap as the two inputs to your primary.

You would open the box and connect to the terminal block where the transformer leads are anchored. Do not attempt to join a new cable to the wires that come out of the power supply.

Follow the same type of anchoring that was used for the original power cord.

Don't touch anything when the power is connected.
 
Galgenstrick said:
I have a power supply with an input of 115/230 VAC. There is no wall plug wired to it, just cut wires. I don't have much experience with this. If I wire this to a cord can I plug it into the wall (120 volts)?

Galgenstrick said:
I do not know, that is why I am asking here before I try anything.

vk6kro said:
Equipment intended to be used in different countries often has a transformer that either has two primaries of 120 volts each or it has a center tapped 240 volt primary.

The first would have 4 wires and the second would have 3 wires.

You should be able to work out which wires are which using a multimeter on the "ohms" scale.

As your supply is 120 volts you may be able to use just one of the input windings if the transformer is the first kind.

If it is the second kind, ie with a center tapped transformer, you would use one of the outer wires and the center tap as the two inputs to your primary.

You would open the box and connect to the terminal block where the transformer leads are anchored. Do not attempt to join a new cable to the wires that come out of the power supply.

Follow the same type of anchoring that was used for the original power cord.

Don't touch anything when the power is connected.

Galgen,

You would need to learn about grounding and person access (the finger) and faults and fusing and switching and a few other things before I would have any confidence that you could build something that was reasonably safe against fire and shock hazards. This web forum is not the place for these types of questions (or answers). This thread is locked.
 

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