Witnessing Electric Arc Furnace Melting Metal with Programming

Click For Summary
SUMMARY

The discussion centers on the operation of an AC electric arc furnace, specifically how programming controls the arc length and current setpoints. The typical setpoints are 315V and 18000A, generating 5670kW, while during peak melting, the setpoints shift to 342V and 13000A, resulting in 4446kW. This raises questions about the relationship between arc length and current flow in heat generation. The consensus indicates that the arc length plays a significant role in heat production, potentially more than the current flow itself.

PREREQUISITES
  • Understanding of AC electric arc furnace operation
  • Familiarity with PLC (Programmable Logic Controller) programming
  • Knowledge of electrical parameters: voltage, current, and apparent power
  • Basic principles of plasma arc physics
NEXT STEPS
  • Research the principles of electric arc furnace operation
  • Study PLC programming for industrial applications
  • Explore the physics of plasma arcs and their heat generation mechanisms
  • Investigate the impact of voltage and current on arc characteristics
USEFUL FOR

Electrical engineers, industrial automation specialists, and anyone involved in metal processing or electric arc furnace technology.

polartownjunk
Messages
2
Reaction score
0
good day, this place is great, and i just got questions

an AC electric arc furnace melts metal by way three electrodes and electric arcs generated by potential differences inside the furnace

i had the opportunity to watch one in action and understanding the programming i see it controls the arc length by voltage selection at the transformer and by current setpoints monitored by way PLC, however, when i saw the schedule of setpoints, both current and voltage, at the heat of the meat, when things are to get real down and dirty and some metal is to be slaughtered madly, the electric arc is at its longest length however the apparent power is at its smallest

normally the setpoints are:
315V and 18000A or 5670kW

but when its suppose to be metaling the most:
342V and 13000A or 4446kW

is more heat generated from the actual area of the arc as opposed to the thermal energies delivered by the arcs current
 
Physics news on Phys.org
any thoughts perhaps?

what produces the most heat from plasma arc, arc length or current flow?
 

Similar threads

  • · Replies 9 ·
Replies
9
Views
4K
  • · Replies 5 ·
Replies
5
Views
3K
Replies
12
Views
3K
Replies
1
Views
5K
  • · Replies 1 ·
Replies
1
Views
4K
  • · Replies 13 ·
Replies
13
Views
6K
  • Sticky
  • · Replies 705 ·
24
Replies
705
Views
123K
  • · Replies 46 ·
2
Replies
46
Views
6K
  • · Replies 152 ·
6
Replies
152
Views
11K
  • · Replies 2 ·
Replies
2
Views
10K