What is Aluminum: Definition and 299 Discussions

Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It has a great affinity towards oxygen, and forms a protective layer of oxide on the surface when exposed to air. Aluminium visually resembles silver, both in its color and in its great ability to reflect light. It is soft, non-magnetic and ductile. It has one stable isotope, 27Al; this isotope is very common, making aluminium the twelfth most common element in the Universe. The radioactivity of 26Al is used in radiodating.
Chemically, aluminium is a weak metal in the boron group; as it is common for the group, aluminium forms compounds primarily in the +3 oxidation state. The aluminium cation Al3+ is small and highly charged; as such, it is polarizing, and bonds aluminium forms tend towards covalency. The strong affinity towards oxygen leads to aluminium's common association with oxygen in nature in the form of oxides; for this reason, aluminium is found on Earth primarily in rocks in the crust, where it is the third most abundant element after oxygen and silicon, rather than in the mantle, and virtually never as the free metal.
The discovery of aluminium was announced in 1825 by Danish physicist Hans Christian Ørsted. The first industrial production of aluminium was initiated by French chemist Henri Étienne Sainte-Claire Deville in 1856. Aluminium became much more available to the public with the Hall–Héroult process developed independently by French engineer Paul Héroult and American engineer Charles Martin Hall in 1886, and the mass production of aluminium led to its extensive use in industry and everyday life. In World Wars I and II, aluminium was a crucial strategic resource for aviation. In 1954, aluminium became the most produced non-ferrous metal, surpassing copper. In the 21st century, most aluminium was consumed in transportation, engineering, construction, and packaging in the United States, Western Europe, and Japan.
Despite its prevalence in the environment, no living organism is known to use aluminium salts metabolically, but aluminium is well tolerated by plants and animals. Because of the abundance of these salts, the potential for a biological role for them is of continuing interest, and studies continue.

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  1. Gary Weller

    Is there permanent size loss in metals from contraction?

    I install automatic pool covers for a living. The tracks that our cover rides on are composed of extruded anodized aluminum. These tracks come in 22' lengths. Usually there is more than one section of track, set end to end, on a given side of the pool. We drill and anchor these sections to...
  2. J

    Straightening 2024-T42 Aluminum

    Why is it necessary to complete straightening operations prior to completion of natural aging of 2024-T42 material? I believe the controlling specification says to place parts into a freezer to slow down the aging process if you cannot straighten right away. Does this mean that if natural aging...
  3. kolleamm

    Best way to non-conductive coat aluminum?

    I have some aluminum pieces for a project that need to fit into some slots, they are about the size of your hand. What would be the best way to coat them so they are no longer conductive? Something thin like an enamel I was thinking but perhaps someone here has a better idea. Thanks in advance!
  4. N

    Sound Wave Energy Loss due to thickness of aluminum

    Hello everyone! I previously opened a thread asking about sound wave energy loss in aluminum discs based on thickness. I am looking to find out more about exactly how much using a disc that is twice the thickness of the other, (one is 1/8" and the other is 1/4") sound energy would be lost using...
  5. S

    Compute the magnitude of the current density

    Homework Statement Copper and aluminum are being considered for a high‐voltage transmission line that must carry a current of 51.4 A. The resistance per unit length is to be 0.176 Ω/km. Compute the magnitude of the current density for an aluminum cable. Homework Equations R\quad =\quad \frac {...
  6. Acornstu

    Build Your Own Aluminum Shredder on a Budget

    Working on somewhat of a budget i have the need to shred aluminum sheeting. I have a foundry with a 4 inch crucible and would very much like to shreader the plethora of stock car bodies at my disposal. I'm unsure what Guage the car bodies are but you can fold it by hand. I'll mostly be...
  7. C

    Simple questions regarding stress/force from aluminum bolt?

    http://imgur.com/Wa8GR7H Hey guys, I just would like to ask simple questions about forces/stress of aluminum bolt to be fastened for connecting aluminum extrusion as shown in diagram above. 1. As shown in the drawing, "A" shows the shear, so what force does B have then? 2. So how would you...
  8. N

    Will ferromagnetic dust retain magnetism in molten aluminum?

    Curie temperature for magnetite is 858 C, for iron 1043 C. Duralumin melting point is about 630 C. Does this mean that if I take a small silicone mold, place a magnet underneath it, add ferromagnetic powder to the mold and then pour molten aluminum in, I will get the aluminum detail with...
  9. J

    Density: Cube of Aluminum to Copper Sphere

    Homework Statement What is the diameter of a copper sphere that has the same mass as a 9.00 cm× 9.00 cm× 9.00 cm cube of aluminum? Density of Aluminum = P(al) = 2.70g/cm3 Density of Copper = P(cu) = 8.96 g/cm3 Volume of Aluminum Cube = Vcube = 729 cm3 Homework Equations Volume of a Sphere =...
  10. davenn

    U.S. Naval Research Lab develops transparent aluminum

    All the scifi geeks will get this yet again scifi becomes reality http://www.bdcnetwork.com/us-naval-research-lab-develops-transparent-aluminum?eid=223056823&bid=1229250 just a little hint :wink: ...Transparent aluminum ? ... that's the ticket laddie ... it would take year just to figure...
  11. H

    Euler's column Formulae application in aluminum cans?

    Maximum axial load is proportional to the second moment of area. Thus can we reason that aluminium cans are cylindrical because they have a high second moment of area(mr^2) compared to other shapes(Which gives it a higher max axial load.)?
  12. C

    Is aluminum foil more electrically conductive on the shiny side?

    Is aluminum foil more electrically conductive on the shiny side or the foggier not-so-shiny side?
  13. C

    Aluminum deflection with 1,500 lb's of force

    I am reinforcing a floor that has a 4" crown at the center and supported between 114" ends. The reinforcement material will be a rectangle bar of 6061-T4 Al,35 Ksi, length between ends 114", 1/2" width. How do I calculate the thickness to prevent bending up to 1,500 lb's forced applied at the...
  14. M

    Residue on steel after caustic cleaning

    After cleaning aluminum from steel I use with sodium hydroxide, there a brown chalky layer I want to clean off. Other than sanding, I cannot remove it. Is there a way to chemically remove it without affecting the steel?
  15. Ranger Mike

    Does Aluminum, after machining, continue to dimensionally change over time?

    Does Aluminum , after machining, continue to dimensionally change over time? A large (1000 mm x 500 mm x 300 mm ) aluminum casting is clamped and machined. Various large diameter hole and drilled. Faces are milled. The casting is stress relieved in the normal manner. Next the milled faces are...
  16. ugenetic

    [Semiconductor] Aluminum doped Silicon, valance band&holes

    From some literature, I read the following band structure of the Al doped Si. The explanation offered: "have vacant acceptor levels at energy Ea above the valence band. Electrons from the top of the valence band can be easily excited into these levels." I thought the above explanation is...
  17. B

    Efficient aluminum foil heat transfer design

    Aluminum foil reels have to be preheated for manufacturing but it's inefficient (the doors aren't sealed and the material isn't in close contact with heating elements at the sides). I'm considering an initiative of more efficient design. How difficult would it be to evaluate heat transfer if...
  18. seyyed30

    Aluminum + Hydrochloric Acid: Making Aluminum Chloride

    How can I use aluminum with hydrochloric acid to provide aluminum chloride?
  19. J

    Aluminum structure modifications for use near a very hot fire

    I'm building an frame out of solid 5/8 inch thick aluminum square bars. this frame will be around a fire temps close to melting points but there will be insulation in make sure it won't melt. I was thinking about drilling holes in the free space of the aluminum to reduce it's weight and if you...
  20. S

    Can I Use Aluminum for DIY Diffusion Pumps?

    Can I make diffusion pumps from aluminum? I am going to create parallel connected diffusion pumps for many UHV purposes. I see that aluminum that is treated to prevent outgassing is used for UHV valves, chambers, and reactors. I'd like to know what temperature diffusion pumps boil their...
  21. Z

    Dissolve Aluminum from Spiral Drills - Machinists Tips

    I have a few spiral drills that are 3.3 mm diameter and have 2 tiny holes that are supposed to allow coolant to flow through the tool. Unfortunately they got clogged with chips of aluminum. I was wondering if there was a way to dissolve the aluminum out of the holes. I was told muriatic acid...
  22. J

    What is the Optimal Wall Thickness for a Square Tube Supporting a Static Load?

    I need to make a steel beam ( or aluminum) of square tube ( box beam) 10 feet long with a balance point 2 feet from one end. The short end will have 60 lbs on it and the long end will have 30 lbs. how thick of a wall will the square tube need to be to hold the static load?
  23. L

    Iron and Ice in Aluminum bucket of water

    Homework Statement Iron ball Mass = 0.8 kg, Cp=484, Ti=80 Celsius edit : Cp = 448 Aluminum Bucket = 0.5 kg, Cp=900, Ti=20 Celsius Water = 0.6 kg, Cp=4186, Ti=20 Celsius Ice cube=0.5 Kg, Cp=2090, Lf=3.33e5, Ti=-5 Celsius Find the final temperature of the bucket. Homework Equations Delta Q = 0...
  24. M

    How much weight can vertical aluminum angle support?

    I have to build a new stand for our single compartment concrete laundry tub since two legs of original steel stand are corroded. I want to make the new stand out of angle aluminum to avoid corrosion and also because it's easier to cut and drill. The laundry tub weighs about 135 lbs. I...
  25. B

    What is the best Aluminum grade for my project?

    Hi all, I'm looking for suggestions on selecting an Aluminum grade which fits the following criteria-- -The cheaper the better! -Medium hard to very hard -Highly machinable (I'd like to see chips, not strings.) -Holds anodize well -Strength is not particularly important I have some ideas, but...
  26. S

    Searching for best ferromagetic cathode for aluminum anode battery

    This is a list of ferromagnetic materials that I've found on Wikipedia's category ferromagnetic materials page. I was wondering which of these materials would make possibly great cathodes for aluminum anode in the application of creating an sulfuric solution based acid battery. The battery I...
  27. T

    Entropy aluminum can problem

    Homework Statement An aluminum can, with negligible heat capacity, is filled with 150g of water at 0 ∘C and then is brought into thermal contact with a similar can filled with 150g of water at 53∘C. Find the change in entropy of the system if no heat is allowed to exchange with the...
  28. Linghunt

    Heat Treating Aluminum 6061-T6

    Probably a simple question. I'm looking to soften the 6061-T6 so I can do a crimping / forming operation. My initial thought was to anneal the material and do forming before the aluminum ages back to a T4. I'm not interested in getting the material back to a T6 state for this application...
  29. R

    Crystal Structure of TiO2 and Aluminum Nitride

    Hey guys, I'm actually had a hard time in figuring out about our assignment in crystallography of semiconductors, the problem said that, Identify the atomic line lattice axes in a, b,c axis and basal plane diagonal, face plane diagonal, and body plane diagonal of TiO2 and Aluminum Nitride...
  30. A

    Does aluminum foil keep things cool?

    I'm aware that it helps keep warm things warm—but does it similarly help keep cool things cool?
  31. W

    Induction Foil Iron vs. Aluminum

    Hey everyone. This question revolves around induction/cap sealing - or just induction heating in general. Does anyone have an idea of why aluminum foil is used in induction sealing vs. using something that is magnetic, such as iron foil? My initial thought is simply aluminum foil being...
  32. X

    Aluminum Engines: What Prevents Warping?

    Hello all, Most engines today in passenger cars are made out of aluminum instead of iron. I am confused about the fact that aluminum is lighter than cast iron and warps easier under extreme temperatures. How do they stop this warping from occurring?
  33. N

    Levitate a magnet in aluminum tube with electro-magnet assist?

    I have an aluminum tube with 1.25" ID and 2.25" OD. I drop a neodymium grade N50 magnet, 1" dia, 2" long into the tube and enjoy watching the magnet drift very slowly down the tube. Lenz's law in demonstration. The paramagnetism of aluminum allows the magnet-in-motion to induce eddy currents...
  34. Conservation

    Electroplating copper on top of anodized aluminum

    Hi all, I'm looking to electroplate a copper layer on top of anodized aluminum. Type II (sulfuric acid) was used to anodize the aluminum, and everything looks pretty good so far. However, I saw somewhere on the internet that one can electroplate a copper layer on top of anodized aluminum; how...
  35. A

    Glass crack on Aluminum and Copper tungsten

    Homework Statement Here is the issue I met.Could you refer to attached file? 1.We glued one piece aluminum block and one piece copper tungsten block on substrate. The aluminum and copper tungsten block have different height.The glue thickness underneath them is different...
  36. Drakkith

    Calories Required to Raise the Temp of Aluminum

    Homework Statement How many calories are required to raise the temperature of 26 grams of aluminum from 20°C to 115°C? Homework Equations Specific heat of aluminum is 0.22 cal / g x °C Amount of heat = SH x mass x (T2-T1) The Attempt at a Solution Plugging numbers into the 2nd equation...
  37. Art_Vandelay

    Entropy Increase of Aluminum

    Homework Statement Imagine that the temperature of 255 g of aluminum sitting in the sum increases from 278 K to 294 K. By how much has its entropy increased? Homework Equations Q=mcΔT ΔS=Q/T The Attempt at a Solution Q=(255 g)(.90 J/gK)(294 K -278 K) Q=3672 J ΔS=Q/T...
  38. anorlunda

    Does Aluminum Coating on Telescope Mirrors Turn into Aluminum Oxide?

    I saw on Nova thst large telescope mirrors have aluminum reflective coatings. Wouldn't that rapidly become an aluminum oxide costing? Are the coatings coated to keep oxygen out?
  39. P

    Calculating Stresses on Bent Aluminum Beam: Experiment Results

    I am performing an experiment for my project. I have bended an aluminum beam of 1in by 1/4 in by 14 in (Al 6061 T6). I deflected the beam upto 0.09 in at the middle. I need to find Sigma x, sigma Y and Shear stress on the expanded and compressed face of the beam which is 1 in by 1/4 in. Can...
  40. K

    Aluminum and iron(III) reaction

    I was not expecting there to be a reaction between aluminum metal and a solution of iron chloride. I thought the aluminum would be oxidized and the iron reduced. What is the reaction that is occurring that is creating hydrogen gas on the surface of the aluminum? I know it has to do with...
  41. D

    Structural Weld Analysis Techniques for Aluminum Welding - Ask Here!

    Hey folks great forum here! Anyone here have a good reference for structural weld analysis technique? I am not looking for code requirements but a general techniques and knockdown factors for aluminum welding. thanks Dan
  42. F

    Magnetic field of a wire current surrounded by an aluminum tube

    Magnetic field inside infinitely conductive hollow tube Homework Statement There exists a thin-walled hollow aluminum tube (assume σ=∞) of radius 10 cm centered around the z-axis. A long wire with 5 mm radius has a total current 2 mA in the z-direction and is centered initially at x=-5cm as...
  43. S

    Can aluminum foil block the sun's UVA rays?

    Hello everyone. I was just curious if aluminum foil could block the sun's UVA rays. I have my home office and the sun always gets in and hits me. I know sunlight can cause early photoaging and cancers, so I want to block out as much UVA rays as possible. I do wear sunscreen, but I prefer...
  44. kq6up

    Aluminum Properties: Why Does It Not React with H2 and Plate Silver?

    I find it strange that Aluminum is high on the activity series but does not react with evolution of hydrogen with many strong acids. I actually tried this when I was a kid. I had access to any acid or salt I wanted. I tried dissolving Al in H2SO4, HNO3, and HCl with no H2 bubbles. Aqua regia...
  45. M

    Best way to go for precision aluminum parts?

    I might need to go to a metal shop/fabricator/what have you soon to have work done on a conceptually simple part that has some elements with measurements on the microscopic scale. Think cylinders with a diameter of .2 microns. Lots of them. I would want it done in aluminum. What would be the...
  46. M

    Difficulty in electroetching of 1050 aluminum alloy

    Dear friends I have tried to electroetch 1050 aluminum alloy by 5ml phosphoric acid + 95ml H2o under 1 to 10 volts. However, it was a complete failure even after etching for 6 min. Please help me if you know how to overcome this problem. Thank you very much Best regards
  47. H

    Comparing Die Sinking EDM Performance on Copper, Aluminum, and Steel

    hi all; actually i have done an experiment using die sinking EDM using one copper electrode and three different work piece material copper aluminum and stainless steel to perform a comparative study in term of MRR, TWR and surface roughness. i used ( pulse current 8, 12, 16, 20 and 24 Am... the...
  48. C

    Copper vs Aluminum Wires: Cost & Electrical Applications

    If electrons flow on the surface of a wire, why isn't copper coated aluminum wire used in electrical applications instead of solid copper wire? It would be more cost effective
  49. B

    Shear Failure of Adhered Polystyrene (to Aluminum)

    Hi All, So here's the problem. A project I am working on has a composite metal panel assembly, which a previous engineer designed. The metal panels are simply glued to the polystyrene (styrofoam sm). The problem is that the previous engineer did not consider the difference in thermal...
  50. X

    Friction during extrusion of Aluminum alloy

    Can anyone provide information on the quality of extruded parts tolerance from 6061 and 6063 Aluminum alloy. I would like to have very tight tolerance on the dimension and have a choice of these 2 alloys, which one would be a preferred material ? Is there any information on the viscosity of...
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