Square Base Heat Sink: Physics Test Q&A

AI Thread Summary
The square base of a heat sink is primarily designed for compatibility with the chip face it covers, ensuring efficient heat transfer. Additionally, square shapes are easier and more cost-effective to manufacture, especially when using extruded aluminum. The design minimizes machining costs that would be required for round bases. The discussion highlights the importance of both practical manufacturing considerations and the physics of heat dissipation. Understanding these factors can clarify the reasoning behind the design choices for heat sinks.
zabachi
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In my physics test, a question was asked why the heat sink has a square base. Anyone can answer this? i searched the internet but could not find much. Any help would be greatly appreciated. :)
 
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thanks for the reply but i wanted to know about the base, not the fins. But thanks anyway! :)
 
lol But it came from a physics test, so i presume the reasoning should be related to physics but maybe you are right. Thanks anyway! :)
 
Probably because the heat sink is extruded aluminium, and square sections are just cut off from the length. If you wanted a round flat face then extra cost with machining would be involved.
 
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