Selection of relay for driving a immersion rod

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SUMMARY

The discussion focuses on selecting a relay for controlling an immersion rod with specifications of 16A and 250V AC. Users recommend Solid State Relays (SSR) for their low voltage/current drive capabilities and ability to switch high voltages and currents efficiently. It is advised against using type D sockets rated for 15A to power the heater, as this could lead to overheating and potential failure. Additionally, the MSP430G2231 microcontroller is mentioned for control, with suggestions to consider alternative sensors to the LM35 for better resolution.

PREREQUISITES
  • Understanding of Solid State Relays (SSR) and their applications
  • Familiarity with the MSP430G2231 microcontroller
  • Knowledge of electrical socket ratings and their implications
  • Basic concepts of temperature sensors and their specifications
NEXT STEPS
  • Research Solid State Relays (SSR) suitable for 16A and 250V AC applications
  • Explore alternative temperature sensors with a resolution of 0.5 degrees
  • Learn about the implications of using different socket types for high-current applications
  • Investigate the use of MOSFETs as switching devices for heating elements
USEFUL FOR

Electrical engineers, hobbyists designing heating control systems, and anyone involved in the selection of relays and temperature sensors for high-current applications.

issac newton
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i am designing a heating element control system. i am looking for a relay(with 5V input voltage if possible or 12V) which can control an immersion rod with specification 16-A & 250 V AC. The following are my questions.

1. the heater has to be driven with power sockets(type M sockets -16A). can i use normal sockets of "type D"(which produces max current of 15A). what will happen if i use this. will the heating process be slow because of lower current driving capacity of the socket or the effect will create some problems ?

2. to control this heating element i am using MSP 430G2231. is there any switching device instead of relays like mosfets which work out cheaper for controlling the heater with specified ratings.

3. which relay might suit my requirements. cheap and best ones.

4. i am using LM35 as my temperature sensor. please suggest me with some other best,cheap and user friendly sensors with resolution upto 0.5 degree.

thank you all.
 
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hi there

do a google search on SSR (Solid State Relays) and mains contactor relays
they are available with low voltage/current drive and being able to switch high voltages and currents

Dave
 
Last edited:
What Dave said.

For that current and voltage you'd almost need a motor starter with heavy silver contacts, and the sparking would generate EMI. SSR will be much easier to use.

Pick one that closes on the zero crossing.

EDIT: RE socket rting - never overload one by design. Good design would use it at around 70% of its rating.
 

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