Calculating Vessel Depressurization: What Factors Affect the Time Required?

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SUMMARY

This discussion focuses on calculating the mass flow rate, volumetric flow rate, and time required for depressurizing a vessel, specifically under conditions of a crack formation. The example provided involves a vessel containing compressed air at 10 bar and 10 m³ volume with a 10 mm diameter orifice. Key factors influencing the depressurization time include the transition from choked flow to free flow, heat transfer, and buoyancy-driven flow. Accurate results necessitate the use of robust solver packages and advanced modeling tools like ANSYS or NASTRAN, as empirical equations alone may not suffice.

PREREQUISITES
  • Understanding of fluid dynamics principles, including choked and free flow.
  • Familiarity with thermodynamics concepts related to gas behavior.
  • Knowledge of computational fluid dynamics (CFD) modeling techniques.
  • Experience with software tools such as ANSYS or NASTRAN for simulation.
NEXT STEPS
  • Research the equations governing choked flow and free flow transitions.
  • Study the effects of heat transfer on gas behavior in depressurization scenarios.
  • Learn how to model fluid dynamics using ANSYS or NASTRAN.
  • Explore empirical equations for estimating flow rates in depressurization contexts.
USEFUL FOR

Engineers, researchers, and safety professionals involved in pressure vessel design, safety assessments, and fluid dynamics modeling will benefit from this discussion.

mdvalhe
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Hi,

I want to know how I calculate the mass flow rate, volumetric flow rate and time required to depressurize a vessel, knowing the pressure inside the vessel, the output pressure, the orifice and the gas characteristics.

For example, imagine a vessel full of compressed air (let’s say 10 bar, 10 m3), for any reason the vessel fail, a known orifice is formed (model for a crack, 10 mm diameter), how long will take for the pressure inside to equalize the atmospheric pressure.

Thank you
 
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This problem is more dificult than you might think, due to several coupled properties. The gas is cooling, the pressure is changing, and it's likely the flow will transition from choked flow to free flow. If you describe the differential equations of the fluid flow accurately, you can probably solve it with a robust solver package. Otherwise, you'll have to go with some reasonable estimate based on empirically derived equations.

Here is a thread here on this exact subject which gives a few suggestions: https://www.physicsforums.com/showthread.php?t=341015
 
mdvalhe said:
Hi,

I want to know how I calculate the mass flow rate, volumetric flow rate and time required to depressurize a vessel, knowing the pressure inside the vessel, the output pressure, the orifice and the gas characteristics.

For example, imagine a vessel full of compressed air (let’s say 10 bar, 10 m3), for any reason the vessel fail, a known orifice is formed (model for a crack, 10 mm diameter), how long will take for the pressure inside to equalize the atmospheric pressure.

Thank you

After the crack propogates and the vessel explosively decompresses...

...about half a second.

Seriously, "a crack" involves many orders of magnitude of variance, with answers ranging from between a few seconds to a few days. You're going to have to be more specific, and I'd recommend focussing on known geometries, such as a simple hole, or a tube of length L and diameter D protruding through the vessel wall.
 
As stated above, getting results for a crack isn't easy to do. You would have to calculate the crack opening displacements, then calculate the conductance based on the geometry and fluid dynamics.

I looked at the abstract of the paper titled "Circulation in Blowdown Flows," and they point out some interesting facts. Heat transfer between the gas and container walls creates a radial temperature gradient in the vessel, and buoyancy driven flow recirculates the gas. You're talking about stress analysis, fracture mechanics, thermodynamics, and CFD in one problem. I think you would need to do some heavy duty modelling with ANSYS or NASTRAN to get realistic results.
 
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