Aluminium+copper alloy vacuum outgassing

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SUMMARY

The discussion centers on the use of Aluminium 2007 alloy for constructing a part in an oil diffusion vacuum pump, which operates at pressures around 5 x 10-6 mbar (5 x 10-4 Pa). Concerns were raised regarding the outgassing of copper and lead present in the alloy during the vacuum process. Recommendations included implementing a bake-out procedure and possibly using electron beam or cold-discharge techniques to mitigate outgassing. The user confirmed that Aluminium 2007 was chosen for its machinability, despite considering alternatives like 6061 or 6082.

PREREQUISITES
  • Understanding of vacuum pump operation and pressure measurements (mbar, Pa)
  • Knowledge of material properties, specifically Aluminium 2007 alloy
  • Familiarity with outgassing phenomena in vacuum environments
  • Experience with machining processes for different metals
NEXT STEPS
  • Research the outgassing characteristics of Aluminium 2007 alloy
  • Learn about vacuum bake-out procedures and their implementation
  • Investigate electron beam and cold-discharge cleaning techniques
  • Explore the properties and applications of Aluminium 6061 and 6082 alloys
USEFUL FOR

This discussion is beneficial for engineers, material scientists, and technicians involved in vacuum technology, particularly those working with aluminium alloys in high-vacuum applications.

Alberto Spain
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TL;DR
Can I use aluminium 2007 for high vacuum projects it since contains copper?
Hello.

I need to make a part for a oil difussion vacuum pump and I want to use aluminium 2007 allow. This allow contains around 4% of copper and 1,5% of lead. I don´t know if those metals can outgass during the vacuum process. That vacuum pump is supposed to reach around 5 x 10 -6 mbar or 5 x 10 -4 Pa

Thank you

best regards
 
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That aluminium surface will have an oxide layer, plus some diffused moisture...

You may have to tackle like a thermionic valve and slowly bake-out, then 'getter'...

IIRC, you may even need to use an electron beam or cold-discharge to 'scrub' surface. Perhaps research how space-telescope frames etc are 'cleaned up' to prevent out-gassing tainting the sensors...
 
A diffusion pump is (basically) an oil boiler. I would be more worried about the managing the headache of large dimension changes (with temperature) that will occur with aluminum - Those will last forever (or until something breaks). Heating/Cooling a diffusion pump is a noisy affair (even with much more thermally stable materials). All off-gassing stops eventually (explained this to my wife last weekend - the dog vomited in her new car...)
 
Thanks for your answers. I hacve to use aluminium. I don´t have the skills nor the equipment to machine stainless steel.

But since I´m going to use aluminium, is htere any problem using 2007 instead 6061 or 6082. I went for the 2007 because it is easy to machine.

And about the changing in dimensions, the aluminium is only for the "jets", the main body will be stainless steel
 

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