Calculating Core Loss on a Toroid Core

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SUMMARY

The discussion focuses on calculating core losses in a toroid core, specifically for a 150 x 100 x 60 M4 grade toroid core. Participants emphasize the importance of consulting the manufacturer's data sheet and application notes for accurate loss calculations. Key factors influencing core losses include the frequency range, voltages, currents, and the specifics of the transformer design. The conversation highlights the risks associated with high voltage projects, particularly for beginners.

PREREQUISITES
  • Understanding of core loss calculations in magnetic materials
  • Familiarity with transformer design principles
  • Knowledge of AC mains voltage safety protocols
  • Experience with M4 grade toroid cores and their specifications
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  • Research "core loss calculation methods for toroidal cores"
  • Learn about "transformer design for high voltage applications"
  • Study "safety measures for working with high voltages"
  • Explore "manufacturer data sheets for magnetic materials"
USEFUL FOR

Electrical engineers, transformer designers, and beginners interested in high voltage applications who seek to understand core loss calculations and safety considerations.

Sudalai
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Hello!
I want your help for core losses on how to calculate core loss on a toroid core?
 
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Loss is a property of the core material. Look at the manufacturer’s data sheet, and also look at the application note on how to compute losses.
 
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Sudalai said:
Hello!
I want your help for core losses on how to calculate core loss on a toroid core?
It sounds like this is related to your other two recent threads about transformers:
Sudalai said:
I have 150 x 100 x 60 M4 grade toroid core and same grade slit coil, I need to 180 x 100 x 60 in my design purpose.i would like to add OD 20 mm. my suspicion is a slit that can be added should be on the same grade?
You have not responded to my questions in your thread with the above post. You really need to give us much more information about this project if we are to help you.

What frequency range will your transformer operate within? What voltages, currents, powers, temperature range, etc.? Can you clarify the size and materials and construction details? What do the source and load look like for this transformer? How reactive are they?

There are several contributions to core losses (and winding losses), depending on the answers to the above questions. If you want our help with this, please provide lots more information. Thank you.
 
Sorry for the inconvenience, I need 4000 voltage for in our testing purpose but I have single phase variac 240 v so I would like to design step up 230: 4000v I am is a beginner for designing so I am struggling that
 
Sudalai said:
Sorry for the inconvenience, I need 4000 voltage for in our testing purpose but I have single phase variac 240 v so I would like to design step up 230: 4000v I am is a beginner for designing so I am struggling that
That sounds a bit like a dangerous project for somebody who is a "beginner". What experience do you have working with AC Mains voltages like 230Vrms? What about high voltages like 4000V? Are you working with anybody who does have experience with those voltages and how to keep the project safe?
berkeman said:
What frequency range will your transformer operate within? What voltages, currents, powers, temperature range, etc.? Can you clarify the size and materials and construction details? What do the source and load look like for this transformer? How reactive are they?
We still need answers to these questions in order to try to help you. Thank you.
 
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