Compare 2 mechanical shock scenarios with different magnitude and time

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Discussion Overview

The discussion focuses on comparing two mechanical shock scenarios with different magnitudes and durations, specifically 100 g's for 6 milliseconds versus 45 g's for 11 milliseconds. Participants explore how to assess the severity and equivalence of these shocks, considering factors such as energy transfer, shock waveform characteristics, and material responses.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Mathematical reasoning

Main Points Raised

  • Some participants question whether a shock rated at 100 g's for 6 ms implies it can withstand 45 g's for 11 ms, suggesting that the higher shock in a shorter time is typically more severe.
  • There is a discussion about the nature of shock measurements, with some indicating that shocks are often represented as half-sine waveforms, raising questions about whether the shock magnitude corresponds to peak or RMS values.
  • One participant notes that the total energy transfer may be relevant, particularly in seismic applications, while another emphasizes that peak amplitude is often the critical factor in damage during shock testing.
  • Concerns are raised about the shock profile and material rigidity, with some suggesting that different materials may produce different waveform shapes during impacts.
  • A participant proposes that integrating the shock waveform could yield insights into energy, noting that longer integration times may result in greater energy values.
  • Another participant argues that total energy alone may not provide sufficient information for comparison, as frequency components of shocks must also be considered in relation to the resonances of the tested system.

Areas of Agreement / Disagreement

Participants express differing views on how to compare the two shock scenarios, with no consensus reached on a standard method or metric for comparison. The discussion remains unresolved regarding the implications of shock duration and magnitude on material performance.

Contextual Notes

Limitations include the dependence on shock waveform characteristics, the ambiguity in defining equivalent shock scenarios, and the lack of established metrics for comparison. The discussion highlights the complexity of evaluating mechanical shocks without definitive conclusions.

Mike J
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For example, How does one compare 100 g's for 6 milliseconds to 45 g's for 11 milliseconds. These are two different shock scenarios with different magnitudes and times, so how can I compare them? If I have something that is shock rated at 100 g's for 6 ms does this imply that it will withstand 45 g's for 11 ms?

I have tried finding a "shock equivalence" chart or a metric for comparing two shock scenarios but I haven't found anything.

I was thinking it may depend on the mass of the equipment that is being shock rated. We have:

F=ma
v=at
Power, P = Fv

An energy metric like power may give me a reasonable estimate to compare, but I am just guessing here. Is there a standard way to compare two scenarios? A chart or equation would be nice..

Thank you for the help!
 
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Mike J said:
If I have something that is shock rated at 100 g's for 6 ms does this imply that it will withstand 45 g's for 11 ms?
I would think it should be okay. The higher shock in the shorter time is usually more severe. The shocks are measured with accelerometers and the shock curves are usually tuned (with damping cloths or whatever) to be half-sine in shape:

http://vibrationacoustics.asmedigitalcollection.asme.org/data/journals/jvacek/28916/061019_1_1.jpeg
061019_1_1.jpe
 
I suppose that some systems may have trouble with the extra energy in a wider shock pulse, but in my experience with shock and vibe testing of electronic assemblies, it's usually the peak amplitude of the shock that does the damage...
 
berkeman said:
I would think it should be okay. The higher shock in the shorter time is usually more severe. The shocks are measured with accelerometers and the shock curves are usually tuned (with damping cloths or whatever) to be half-sine in shape:

http://vibrationacoustics.asmedigitalcollection.asme.org/data/journals/jvacek/28916/061019_1_1.jpeg
View attachment 194719
Would the shock magnitude - the 100 g's - correspond to the peak value or the RMS value of the sine wave?
 
This raises an issue I have not previously considered of the actual shock profile vs the effective profile vs the rigidity of materials involved in the shock contact, i.e. will high modulus material collisions tend to be more of a saw tooth wave vs low modulus materials resulting in more of a sine wave effect.
 
Mike J said:
Would the shock magnitude - the 100 g's - correspond to the peak value or the RMS value of the sine wave?
It is my understanding that the number is the peak of the half-sine shock waveform (at least in mechanical shock testing of assemblies at our local test labs). The waveform is directly off of the accelerometer that is attached to the falling assembly.
 
hi,
if we look at a half sine shock and try to integrate it we would get a value of velocity that can be observed like energy.
so same shock amplitude (A) let's say, 10g@1ms and 10g@100 at different integration times will have different energy.
I think the greater the integration time the more area you get that is more energy from the ∫f(A)dt ...
hope that helps.
 
  • #10
berkeman said:
It is my understanding that the number is the peak of the half-sine shock waveform (at least in mechanical shock testing of assemblies at our local test labs). The waveform is directly off of the accelerometer that is attached to the falling assembly.

can it be that from both 10g@1ms and 10g@100ms we would get same amplitude of equivalent force?
 
  • #11
The area under the shock curve is the total energy, so for saw tooth shock 10g 20 msec. is equal to 20g 10 msec. (have the same energy). However the force if not equal. I'm not sure it is possible to compare two different shocks. I'll be happy if I wrong.
 
  • #12
Not sure how these half-a-decade old threads get revived from the grave like this...

Total energy doesn't really tell you much (what if it were 1g for 200ms? 0.1g for 2s?). Shocks have a frequency component which must be compared to the resonances of the system being tested to understand the severity of response.
 

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