Constant output voltage from a variable output voltage source

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Discussion Overview

The discussion centers around the challenge of maintaining a constant output voltage of approximately 12 volts from a variable output voltage source, specifically a permanent magnet treadmill motor used as a generator. Participants explore the feasibility of using this setup to power a 1000-watt inverter, considering various operational conditions and potential solutions.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant describes the treadmill motor's capability to generate voltage and the inverter's voltage requirements, highlighting the need for a stable output voltage.
  • Another participant suggests that while it may be possible to maintain 12 volts at a minimum speed, achieving this consistently is challenging, especially under load conditions.
  • A switch-mode buck-boost converter is proposed as a potential solution to manage voltage fluctuations, though the complexity of implementation is noted.
  • Concerns are raised about the motor generating excessive voltage (up to 60 volts) when unloaded, which could complicate its use with the inverter.
  • One participant mentions the possibility of using the motor to charge a 12-volt battery, which could then supply power to the inverter, particularly under lighter loads.
  • Another participant questions the suitability of the treadmill motor for this application and suggests considering a car alternator with a built-in regulator as an alternative.
  • The limits of human power output are discussed, with estimates provided for maximum sustainable power generation while cycling.
  • Suggestions are made to incorporate solar panels or wind generators to assist with charging, especially during times when cycling may not provide sufficient power.

Areas of Agreement / Disagreement

Participants express differing views on the feasibility of using the treadmill motor for this application, with some suggesting alternative solutions like car alternators. There is no consensus on the best approach to achieve a stable 12-volt output.

Contextual Notes

Participants note the complexity of maintaining voltage under varying load conditions and the potential for significant voltage generation at high RPMs, which may exceed the inverter's input limits. The discussion also reflects uncertainties regarding the efficiency of converting generated power to usable voltage.

Who May Find This Useful

This discussion may be of interest to individuals exploring DIY renewable energy solutions, particularly those involving bicycle-powered generators or similar applications.

_HL4E_HalfLife_
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What i got is a permanent magnet 2 1/4HP@130v DC treadmill motor and everyone know those work awesome as generators. I've also got a 1000Watt inverter which needs an input voltage of 11 to 15 volts DC. Now if the input voltage to the inverter drops below 11 volts it sounds a low voltage warning and will shut off at 10.5v, it will also shut off if the input voltage goes above 15v.

Now with this motor its easy enough to get 12v out of it but say i connected up the motor with a belt to my bike is there some way i can get the voltage the motor puts out to stay around 12 volts no matter how fast the motor is turning?
 
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_HL4E_HalfLife_ said:
What i got is a permanent magnet 2 1/4HP@130v DC treadmill motor and everyone know those work awesome as generators. I've also got a 1000Watt inverter which needs an input voltage of 11 to 15 volts DC. Now if the input voltage to the inverter drops below 11 volts it sounds a low voltage warning and will shut off at 10.5v, it will also shut off if the input voltage goes above 15v.

Now with this motor its easy enough to get 12v out of it but say i connected up the motor with a belt to my bike is there some way i can get the voltage the motor puts out to stay around 12 volts no matter how fast the motor is turning?

No, not really. If you are almost stopped, you couldn't expect to get 12 volts out. However if you could accept a minimum speed then it might be possible. A switch-mode buck-boost converter might help over a reasonable range of voltages, but 1000 watts is serious power from a 12 volt source.

The problem is that it would need a fair bit of experience to develop something like that.

Also, generating 12 volts off load is very different to generating enough power to drive your inverter if it is fully loaded.

That motor would possibly generate 60 volts or so as a generator if it was running unloaded at its normal speed. So, it is very likely to develop too much voltage off load to drive your 1000 watt inverter and it would become very hard to rotate if it had a heavy load on it.

Maybe the motor could generate current to charge up a 12 volt battery and the battery could supply power for the inverter, perhaps with reduced load.
 
vk6kro said:
No, not really. If you are almost stopped, you couldn't expect to get 12 volts out. However if you could accept a minimum speed then it might be possible. A switch-mode buck-boost converter might help over a reasonable range of voltages, but 1000 watts is serious power from a 12 volt source.

The problem is that it would need a fair bit of experience to develop something like that.

Also, generating 12 volts off load is very different to generating enough power to drive your inverter if it is fully loaded.

That motor would possibly generate 60 volts or so as a generator if it was running unloaded at its normal speed. So, it is very likely to develop too much voltage off load to drive your 1000 watt inverter and it would become very hard to rotate if it had a heavy load on it.

Maybe the motor could generate current to charge up a 12 volt battery and the battery could supply power for the inverter, perhaps with reduced load.

I know i would have to at least reach a minimum rpm to make it generate the 12volts that's not a problem i just want it to stay around 12volts once it reaches it.

I've messed around with the motor quite a bit and at 6500rpms it generates 130volts dc which is not surprising because the motors rated top speed at 130v dc IS 6500rpms.
Also the inverter will never fully loaded with 1000watts it will at most be loaded with around 200 to 300watts. I hope this simplifies things somewhat.
 
There is a lot of information on Google if you type in "human power output".

THe absolute upper limit is half a horsepower for just a few minutes. 1 HP is 746 watts so half of this is 373 watts.
For a sustained output, you might be able to get 100 watts but you would soon get bored with it. And you are very likely to lose a lot of it converting it down to 12 volts.

However, it does seem like the wrong motor for the job. I wonder how an alternator from a car would go if you could get the regulator as well. The regulator is sometimes built in, anyway. It would be used with a battery, of course.

Maybe you could also have solar panels or a wind generator helping with the charging and you on a bike for those nights when there was no wind (or sun, of course).
 

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