Designing a Racking System for Sheet Metal Coils

Click For Summary
SUMMARY

The discussion focuses on designing a racking system for storing sheet metal coils, specifically addressing the structural integrity of a rack made from 4 x 4 x 3/8 square tubing. The maximum coil weight is 8,500 lbs, raising concerns about potential buckling under load. Participants emphasize the complexity of the failure modes, particularly the simultaneous buckling of columns, and recommend consulting with commercial rack manufacturers for precise calculations. Adherence to US and European machinery codes regarding load postings is also highlighted as a critical requirement.

PREREQUISITES
  • Understanding of structural engineering principles, particularly buckling analysis.
  • Familiarity with Euler's buckling equation and Johnson's buckling equation.
  • Knowledge of material properties and load-bearing calculations for steel tubing.
  • Awareness of US and European machinery safety codes and regulations.
NEXT STEPS
  • Research the application of Euler's and Johnson's buckling equations in structural design.
  • Explore commercial racking systems and their design calculations for heavy loads.
  • Study the impact of connection rigidity on structural stability in racking systems.
  • Review safety regulations regarding load postings on industrial racking systems.
USEFUL FOR

Structural engineers, industrial designers, safety compliance officers, and anyone involved in the design and implementation of heavy-duty racking systems for storage applications.

munza
Messages
2
Reaction score
0
Hi,

***I just noticed this that I posted this in the wrong section thinking I was in the engineering forum...sorry!***

I'm designing a racking system to store sheet metal coils (see attached sketch). I calculated the I and S values required and according to my calculations, 4 x 4 x 3/8 square tubing would
be strong enough. However, I'm not sure about buckling. Could somebody please tell me which equation to use (euler, jb johnson)?

Max coil weight: 8,500 lbs

Is this rack strong enough for the worst case scenario where all coils are 8,500 lbs?

Thanks for your help!
 

Attachments

  • coilrack1.jpg
    coilrack1.jpg
    36.9 KB · Views: 616
Engineering news on Phys.org
The buckling equations for a column with simple or fixed end conditions are fairly simple, however this rack system is anything but simple. The failure mode that needs to be calculated is one where all of the columns buckle simultaneously. The entire assembly could flop over, or the columns could buckle in the middle. The rack shelves provide some restraint, but the connections are not rigid. I am not aware of any hand calculation method that can give a good answer to this problem.

Companies that make rack systems are set up to do the calculations, and this is a good reason to buy a commercial rack system. Note also that US and European machinery codes require that the allowable loads be permanently posted on the rack system.
 
  • Like
Likes   Reactions: anorlunda

Similar threads

  • · Replies 3 ·
Replies
3
Views
3K
  • · Replies 51 ·
2
Replies
51
Views
5K
  • · Replies 5 ·
Replies
5
Views
10K
  • · Replies 9 ·
Replies
9
Views
3K
Replies
5
Views
4K
  • · Replies 37 ·
2
Replies
37
Views
5K
Replies
7
Views
2K
  • · Replies 1 ·
Replies
1
Views
3K
  • · Replies 3 ·
Replies
3
Views
4K
Replies
2
Views
2K