Fluid dymanics basics ball valve full open vs. half open

AI Thread Summary
The discussion highlights the significant differences in fluid dynamics between a fully open and half-open ball valve. A half-open valve creates two restrictive points, potentially reducing flow area to as low as 30% compared to full open. The turbulence generated by a partially open valve can further complicate flow dynamics, leading to inefficiencies. Calculations indicate that at a 45° opening, the effective flow area is only 39% of that in a fully open position. Overall, operating a ball valve at half open can drastically impact flow characteristics and performance.
Mick McCormick
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is there any difference and why ? I have a ball valve with 100 psi jet fuel on one side and atmosphere on the other end ? Is there any difference if o have 100 psi and the valve all the way open vs. say 200 psi and only half way open . Please explain ?
 
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I think there will be a significant difference... for starters, a half-open ball valve has 2 restrictive points (each side of the ball), and depending on the ratio of the size of the ball compared to the size of the hole through it, half-open may only be 30% of the area... This will also introduce a LOT of turbulence
 
I just realized I still have an old Excel calculation I developed to determine to of flow area vs ball valve opening angle; and, taking a quick look at he graph curve of that calculation shows that at 1/2 (45°) open the flow area on each ball end is 39% of the full open area of a full bore ball valve. In addition, there will also be the extreme turbulence issue stated by Rx7man.
 
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