Friction Loss in very small (~5 mm) tubing

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The discussion focuses on modeling friction loss in a nozzle circuit using Bernoulli's equation, specifically for small diameter nylon tubing with a low flow rate. The user calculates a Reynolds number of approximately 2, leading to a friction factor of 32, but questions the validity of this approach. Another participant suggests that the Reynolds number is likely closer to 457, resulting in a more appropriate friction factor of about 0.14 for water at room temperature. The conversation highlights the importance of accurate calculations in fluid dynamics, especially for low flow scenarios. Proper modeling techniques are essential for reliable results in engineering applications.
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Hello - just discovered this forum, which has been a big help since I graduated ME 15 years ago, but never had an opportunity to practice "real" engineering...until now.

I am trying to develop a spreadsheet that models friction loss, using the derivation of Bernoulli's equation, over a nozzle circuit. Given the size of the tubing used, and a relatively low flow rate, I am questioning the way in which the friction factor should be calculated.

The circuit is constructed of smooth nylon tubing with an ID of .18 in (4.572 mm).

The average flow rate of a nozzle is .75 mL/s (varying of course with pressure).

Let's say I have ten nozzles at the end of a 100 m run of tubing. The velocity of the fluid in the tube would be very low, .46 m/s.

Assuming water at room temp, by my calculations the Reynolds number would be approximately 2 in this example. This Reynolds number would then give me a friction factor (64/Re) = 32.

For input to the pipe loss equation, can I correctly model the friction factor this way, with such a small Re? What if I only had 3 nozzles, and the Re was less than 1? Or should I be modeling this problem in a different fashion entirely?
 
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cwrm4 said:
Hello - just discovered this forum, which has been a big help since I graduated ME 15 years ago, but never had an opportunity to practice "real" engineering...until now.

I am trying to develop a spreadsheet that models friction loss, using the derivation of Bernoulli's equation, over a nozzle circuit. Given the size of the tubing used, and a relatively low flow rate, I am questioning the way in which the friction factor should be calculated.

The circuit is constructed of smooth nylon tubing with an ID of .18 in (4.572 mm).

The average flow rate of a nozzle is .75 mL/s (varying of course with pressure).

Let's say I have ten nozzles at the end of a 100 m run of tubing. The velocity of the fluid in the tube would be very low, .46 m/s.

Assuming water at room temp, by my calculations the Reynolds number would be approximately 2 in this example. This Reynolds number would then give me a friction factor (64/Re) = 32.

For input to the pipe loss equation, can I correctly model the friction factor this way, with such a small Re? What if I only had 3 nozzles, and the Re was less than 1? Or should I be modeling this problem in a different fashion entirely?

Your approach will work...however, your calculation appears to be incorrect. Check your numbers for velocity and Reynold's number.

With a quick hand calc I get an Re of about 457 and a friction factor of about 0.14 for water at 60 deg F.

CS
 
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