Gas analysis system design issue

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SUMMARY

The discussion focuses on the design challenges of a gas analysis system, specifically regarding the mechanical design of a rectangular gas chamber that must ensure gas tightness. The system incorporates a PCB with a gas sensor array and signal conditioning electronics. Traditional circular gas chambers utilize O-Rings for sealing, but the unique rectangular design necessitates alternative sealing methods. Participants are encouraged to explore solutions beyond O-Rings to achieve effective gas tightness in this configuration.

PREREQUISITES
  • Understanding of PCB design and gas sensor integration
  • Knowledge of mechanical sealing techniques and materials
  • Familiarity with gas chamber design principles
  • Experience with pneumatic systems and fittings
NEXT STEPS
  • Research alternative sealing methods for rectangular gas chambers
  • Explore the use of gasket materials suitable for gas tightness
  • Investigate the design of custom gas chambers for PCB applications
  • Learn about the properties and applications of SMD gas sensors
USEFUL FOR

Engineers and designers working on gas analysis systems, mechanical engineers focused on sealing solutions, and anyone involved in the integration of gas sensors into electronic systems.

alchemist_eng
Hi all,

maybe this is a silly question but I am a newbie in this particular design field. I'm working on a gas analysis system and I'm facing a mechanical design issue. The overall system is made of the electronic board (PCB) with a gas sensors array plus the signal conditioning electronics, a gas chamber on the sensing area and various pneumatic tubes/fittings. The sensors we have choosen are sold with SMD (surface mount) packages so we need a gas chamber that "sits" on the PCB surface (see https://ibb.co/kJtuzF).

Usually gas chambers are circular based in order to include an O-Ring in order to ensure gas tightness but in this case, for design related issues, we need a rectangular based gas chamber. How we can ensure gas tightness with this kind of mechanical geometry? Are there alternative ways than using O-Rings?
Tonio
 
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