Heating Circuit troubleshooting

AI Thread Summary
The discussion revolves around troubleshooting a heating circuit involving a microcontroller, SSR relay, and heaters. The main issue is that the heaters continue to operate even after reaching the temperature cutoff, indicating a potential problem with the relay or microcontroller output. The user has measured a low potential difference between the relay points and noted that the relay's LED does not illuminate, raising concerns about whether the relay is functioning correctly. Suggestions include reevaluating the wiring connections, particularly ensuring that the line is routed through the relay before the load, and confirming if the SSR is opto-isolated. The user seeks further guidance, possibly in the form of a schematic, to clarify the correct setup.
abhipatel
Messages
26
Reaction score
0
Needed some guidance for my circuit:

Have a circuit consisting of a microcontroller + SSR relay + load (heaters)...issue is when the temperature reaches cutoff the heaters are not getting stopped and temp. keeps on increasing...

I have a connection of outputs from microcontroller into points 3 and 4 of the relay...all lives into point 1 and all neutrals into point 2.

Have tried to measure potential difference between points 3 and 4 and it shows in Millivolts? Another thing is the relay LED light does not come on...is it because the output is too low (relay is 0-5 V logic) or could it be that the relay is bad?

Am scratching my head as I do not want to order another relay if it is not the problem...is it my circuit or my relay or is my controller not giving enough o/p in DC to activate the relay?
 
Engineering news on Phys.org
abhipatel said:
Needed some guidance for my circuit:

Have a circuit consisting of a microcontroller + SSR relay + load (heaters)...issue is when the temperature reaches cutoff the heaters are not getting stopped and temp. keeps on increasing...

I have a connection of outputs from microcontroller into points 3 and 4 of the relay...all lives into point 1 and all neutrals into point 2.

Have tried to measure potential difference between points 3 and 4 and it shows in Millivolts? Another thing is the relay LED light does not come on...is it because the output is too low (relay is 0-5 V logic) or could it be that the relay is bad?

Am scratching my head as I do not want to order another relay if it is not the problem...is it my circuit or my relay or is my controller not giving enough o/p in DC to activate the relay?

Would it be possible for you to post a schematic?
 
Am not much of an electrical guy but here it is in Word...see if it helps.
 

Attachments

abhipatel said:
Am not much of an electrical guy but here it is in Word...see if it helps.

I'm not understanding your connections. You would not put Line in one pin and Neutral in the other on the SSR. That would short Line to Neurtal when the SSR was turned on. You would run Line through the relay, then through the load to Neutral.

What SSR are you using? Is it opto-isolated?

http://en.wikipedia.org/wiki/Solid_state_relay

.
 
Could you please help me in figuring how to run Line through the relay, then through the load to Neutral in the form of a schematic or maybe just edit my diagram?...

I am still scratching my head and resorting to trial and errors...Thanks
 
This is a suggestion.
 

Attachments

Hi all I have some confusion about piezoelectrical sensors combination. If i have three acoustic piezoelectrical sensors (with same receive sensitivity in dB ref V/1uPa) placed at specific distance, these sensors receive acoustic signal from a sound source placed at far field distance (Plane Wave) and from broadside. I receive output of these sensors through individual preamplifiers, add them through hardware like summer circuit adder or in software after digitization and in this way got an...
I have recently moved into a new (rather ancient) house and had a few trips of my Residual Current breaker. I dug out my old Socket tester which tell me the three pins are correct. But then the Red warning light tells me my socket(s) fail the loop test. I never had this before but my last house had an overhead supply with no Earth from the company. The tester said "get this checked" and the man said the (high but not ridiculous) earth resistance was acceptable. I stuck a new copper earth...
I am not an electrical engineering student, but a lowly apprentice electrician. I learn both on the job and also take classes for my apprenticeship. I recently wired my first transformer and I understand that the neutral and ground are bonded together in the transformer or in the service. What I don't understand is, if the neutral is a current carrying conductor, which is then bonded to the ground conductor, why does current only flow back to its source and not on the ground path...
Back
Top