Help finding the right material for non-conductive tubing

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A user seeks a shatter-proof, non-conductive tube that can withstand high temperatures (~250°C) for a vaporizer heating element. Suggestions include using ceramic foam or creating a custom solution with plaster and expanding foam. The discussion highlights that high-quality glass, like Pyrex or Gorilla Glass, may also be suitable due to their heat resistance. Concerns about glass shattering may relate more to mounting issues than material strength. Overall, the focus is on finding a durable material that meets specific thermal and electrical insulation requirements.
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Hi, I need a tube that will be shatter proof, non conductive for electricity and be a good heat insulator, it need to be rigid and sustained high temperature (~250 c°)
Hi, I need a tube that will be shatter proof, non conductive for electricity and be a good heat insulator, it need to be rigid and sustained high temperature (~250 c°)
 
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Replace a glass tube around the heating element of a vaporizer
 
Eitanburg said:
heating element of a vaporizer
Commercial/industrial/household?
 
Welcome to PF.

Maybe you can machine the tube from a ceramic foam.
Alternatively, wind the heating coil onto a mandrel, then plaster it with an expanding foam, then remove the mandrel.
 
Commercial portable vaporizer, the heating element is similar to a car cigarette lighter
RDT_20230722_1019325336094124505029350.jpg
 
Honestly, if that glass tube is the right kind of glass then it should be able to bear anything what that PCB can. If it shatters or cracks then it's more likely a mounting (or something with the uneven/too fast heating) than material problem.

Are you are thinking about precautions or usage out of the original environment?
 
Two glassy materials come to mind, Pyrex and Gorilla Glass.
Pyrex is used in cookware that goes into the kitchen oven, and Gorilla Glass is that tough glass used to cover the screens of cell phones.

Both are made by Corning Glass, https://www.corning.com

From your photo, a Pyrex test tube or graduated cylinder cut down to size may do the trick. (I don't know about the shatter resistance though.)

Cheers,
Tom
 
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