Help Requested: Reverse Engineering PCB Layout to Circuit Design

AI Thread Summary
The discussion focuses on reverse engineering a PCB layout to create a circuit diagram for a charge controller. The original poster seeks assistance and has shared their PCB design for reference, emphasizing that this is a hobby project and not for commercial purposes. Participants suggest starting by sketching components as a schematic and checking interconnections for accuracy. One contributor shares their experience with similar projects, highlighting the challenges of working with double-layer boards and the importance of concentration. The conversation also touches on the use of CAD tools to aid in reconstructing the schematic from the PCB layout.
lostmind
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Dear All

I have been recently started to work with Reverse Engineering technology and I would now like to determine a circuit layout diagram of a charge controller from its PCB Layout.

Can anyone please help me with this one. I have uploaded the PCB design for your reference.

Please note that this is purely a hobby project and I highly discourage commercial personalities business advice.

Thanking you all in advance
 

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you just have to start somewhere at a point and start drawing out the components as a schematic. once everything is drawn out, and checked to make sure you haven't missed any interconnections then you can work on tidying up the schematic into something that looks easy to follow

I have done this so often over the years on substantially more complex ccts than that one of yours

Initially I will draw it out on paper and once I have a reasonable looking layout I will then use MSpaint ( paintbrush) to do the final drawing like you see below so I can store it on the puter for future reference

eg...

attachment.php?attachmentid=51094&stc=1&d=1348309705.jpg


attachment.php?attachmentid=51093&stc=1&d=1348309710.gif


The first image the actual unit

the second image, a reasonable schematic

This board was particularly difficult as it was double layer
cheers
Dave
 

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Its been one of those 10 year projects to put this unit onto the 24GHz amateur radio band, It may never happen as other ex commercial gear became available that was much easier to convert

here's another example I did some years back...

attachment.php?attachmentid=51095&stc=1&d=1348310345.jpg


attachment.php?attachmentid=51096&stc=1&d=1348310345.gif


its takes some serious concentration magnifier lamp good backlight
but its often worth the effort

cheers
Dave
 

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Dear Davenn thank you a lot for your replies...I am working on the circuit schematic...since this is my first one so I am a little bit confused...i made an initial draft last night and want to confirm whether it is correct or not...can you suggest me any ways to perform that ?

thanking you again
 
post a pic of the layout on here once you have tidied it up, and if I have time or some one else may get a chance to compare it with the PCb layout you gave above :)

Dave
 
Lostmind, Do you have the actual CAD of the layout or just the image? Can the CAD tool just print a connection report on all the nets and a BOM? Should be fairly straight forward to reconstruct a schematic from that information.
 
davenn said:
Its been one of those 10 year projects to put this unit onto the 24GHz amateur radio band, It may never happen as other ex commercial gear became available that was much easier to convert

here's another example I did some years back...


its takes some serious concentration magnifier lamp good backlight
but its often worth the effort

cheers
Dave

You have 'true grit' Dave. I'm very impressed! Much worse than the Guardian Crossword.
 
Yes, beautiful work Dave! :smile:
 
sophiecentaur said:
You have 'true grit' Dave. I'm very impressed! Much worse than the Guardian Crossword.

berkeman said:
Yes, beautiful work Dave! :smile:

Nice indeed. I'm thinking the paint work was the hardest. :devil:
 
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