Hole Sizing to Drain Fluids [Pressurized Container]

AI Thread Summary
To effectively drain fluids from a pressurized container without head buildup, the correct methodology for hole sizing is crucial. The Bernoulli equation can be used to determine the hole diameter (D_hole) based on flow rate and pressure drop, while the Darcy-Weisbach equation can help size the pipe diameter (D_pipe) considering head loss. The total head includes the vertical distance from the fluid surface to the discharge point, and iterative calculations may be necessary to align the calculated head loss with the actual head. It's important to account for any pressure or vacuum in the container as part of the head loss. Properly applying these principles will ensure efficient fluid drainage.
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Hello,

I want to size my system to be able to get rid of fluids without any head buildup within the container. I am just a bit confused as to what formula I should use. My problem is summed up in the following schematic. Note that P1>P2, I have assumed H=10^(-4)m and my flow rate is 0.1 m3/s, dynamic viscosity is 10^(-3) Pa.s. the pipe length is 3.2m. I do not really care about the numbers, I just want to be sure the methodology is correct.

If I use the Bernoulli eqn to size D_hole I use this: Q = Cd*Area*sqrt(2*(g*H+dP/rho)), Area = pi*D_hole^2/4

If I use the same dP and flowrate to get D_pipe I use Q = ((dP-rho*g*L*sin(theta)*pi*D^4)/(128μL))

I'm just baffled as to which one is more suitable for my problem.

Any help is greatly appreciated.
 

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In your case, the total head is the vertical distance from the fluid surface to the discharge end of the pipe. The method I use for calculating flow rate is as follows:

1) Assume a flow rate.
2) Calculate the pressure drop through an orifice diameter equal to the pipe ID.
3) Calculate the head loss through the pipe. I use a Moody diagram for this.
4) Sum the two losses.
5) Iterate as needed until the calculated head loss matches the actual head. That's your flow rate.
6) Remember that any pressure/vacuum in the container is part of the head loss calculation.

Hint: With your dimensions, the head loss will be approximately proportional to the square of the flow rate. Use this in your iteration.
 
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