How can I calculate the coefficient of torsional viscous damping?

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Discussion Overview

The discussion revolves around calculating the coefficient of torsional viscous damping for an electric motor, specifically for use in a Simulink model. Participants explore the implications of various parameters, including friction torque, mechanical time constant, and the effects of gear ratios on damping calculations.

Discussion Character

  • Technical explanation
  • Exploratory
  • Debate/contested

Main Points Raised

  • One participant suggests dividing the friction torque by the nominal speed to calculate the coefficient of torsional viscous damping, resulting in a value of 1.27 x 10^-4 Nm.s/rad.
  • Another participant questions the relevance of torsional vibration issues in electric motors, suggesting that they are more common in internal combustion engines.
  • A different participant clarifies that the damping coefficient is necessary for modeling purposes, even if it is small, and emphasizes the impact of the load's torsional viscous damping, which will be affected by the gearbox.
  • One participant proposes experimenting with small damping values to see if they significantly affect the model's output.
  • Another participant discusses the nature of damping in Simulink models, suggesting it may be used to stabilize the model rather than represent real-world damping accurately.
  • A later reply asserts that electric motors do experience torsional vibrations, particularly during start-up, referencing literature for support.

Areas of Agreement / Disagreement

Participants express differing views on the significance of torsional damping in electric motors, with some questioning its relevance while others affirm its importance in modeling. The discussion remains unresolved regarding the best approach to calculate and apply the damping coefficient.

Contextual Notes

There are assumptions about the behavior of torsional damping in electric motors and the effects of gear ratios that are not fully explored. The discussion also reflects uncertainty about the appropriate values for damping in modeling scenarios.

NewtonianAlch
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I have some data from an electric motor found here:

http://www.engelantriebe.de/pdf/DAT_HLR26_11-13_engl.pdf

However, it does not include information about the coefficient of torsional viscous damping which I need for a Simulink model.

The units for torsional viscous damping are Nm.s/rad, and the following relevant information about the motor is given:

Friction torque: 0.06Nm
Mechanical time constant: 1.7ms
Nominal speed: 4500rpm (471.24 rad/s)

1) Can I just divide friction torque by nominal speed to get the coefficient of torsional viscous damping? Which would be 1.27 x 10^-4 Nm.s/rad (the same units)?

2) I'm also wondering how torsional viscous damping from a load would be reflected back to the motor shaft through a reduction gearbox? In the sense that if we were concerned with the moment of inertia of a load J, we would divide J by the gear ratio squared. Would torsional viscous damping be divided by gear ratio squared or just the gear ratio?

3) If the load is being reflected through a reduction gearbox which now has a lower speed than the motor speed, say 500rpm, would I use 500rpm for calculating the torsional viscous damping or the earlier 4500rpm in case 1?Thanks
 
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It's not clear from your post why you suspect this tiny electric motor of having torsional vibration problems.

AFAIK, viscous dampers are usually put on internal combustion engines, where the torque pulses are not even, so that the torsional vibrations will not cause failure in the crankshafts.

http://en.wikipedia.org/wiki/Torsional_vibration

It seems like an electric motor would not have this problem.
 
Hi SteamKing,

I am not saying it is a problem, nor am I looking to put a damper on it. But for the sake of modelling it precisely it has a torsional viscous coefficient parameter. For the most part, it is very very small, usually 10^-4 or even smaller.

In any case, I need to put the parameter in even if the motor itself has a small torsional viscous damping coefficient because the parameter required by the model requires the load itself! It will be reduced by the gearbox, but still it will have a bigger effect than the motor's own torsional viscous characteristic.
 
Are you saying that zero is not an acceptable value? Why don't you experiment and see if small values for the damping, say 10^-4, 10^-5, and 10^-6, make any significant change in whatever output you are looking for?
 
Are you talking about a simulink model something like this?
http://www.mathworks.co.uk/help/physmod/sps/powersys/ref/mechanicalshaft.html

It looks to me like the "damping" is mainly a fudge to make their time integration work. In the complete mechanical system the driveshaft is probably connecting two rotating objects with significant moments of inertia. You can estimate the torsional vibration frequency as the two rotating masses joined by a massless torsion spring. I would just set this damping parameter to give say 0.001 x critical damping for that vibration mode. That should stop the model "blowing up". If the output has spurious looking oscillations, increase the damping and try again.

In real life the "damping" will be from sources like windage (air resistance) of the rotating components etc, not just the friction in the bearings and the internal damping of the materials.
 
Electric motors definitely have torsional vibrations, particularly during start-up. Check a power systems book like Krause for this.
 

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